China supplier High Quality Custom Plastic CHINAMFG

Product Description

 

Product Description

Products

Gear

Module

M0.3-M10

Precision grade

DIN5, DIN6, DIN7, DIN8, DIN10

Pressure angle:

14.5 degree, 15 degree, 20 degree

Material

C45 steel, ,304SS, 316SS, 20CrMo,40Cr, brass, nylon, POM, and so on

Heat treatment

Hardening and Tempering

High Frequency Quenching

Carburization etc

Surface treatment

Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating

Application

Precision cutting machines.Lathes machine
Milling machines
Grinders machine
Automated mechanical systems
Automated warehousing systems.

Machining process:

CNC engine latheCNC milling machine
CNC drilling machine
CNC grinding machine
CNC cutting machines
Machining center

Detailed Photos

Test

Inspection steps before delivery: Use GO/Nogo inspect hole—Use micrometer check dimensions—Next use stiffness detection system inspect hardness–Finally use CMM inspect precision

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic wheel

How do plastic wheels fare in terms of weight-bearing capacity compared to other materials?

Plastic wheels have weight-bearing capacity that varies depending on factors such as the type of plastic used and the wheel’s design. Compared to other materials like metal, here’s how plastic wheels generally fare in terms of weight-bearing capacity:

  • 1. Light to Medium Loads: Plastic wheels are well-suited for light to medium loads. They can typically support loads ranging from a few pounds up to several hundred pounds, depending on their design and construction. For applications such as office chairs, hand trucks, and smaller carts, plastic wheels are often sufficient.
  • 2. Heavy-Duty Loads: When it comes to heavy-duty loads, metal wheels, particularly steel and cast iron wheels, are preferred. Metal wheels can handle much heavier loads compared to plastic wheels. In industrial settings, where loads can exceed a thousand pounds or more, metal wheels provide the necessary strength and durability.
  • 3. Load Distribution: Plastic wheels may perform well in load distribution when used in sets or pairs. Distributing the load across multiple plastic wheels can increase their effective weight-bearing capacity. However, metal wheels still excel in heavy load-bearing scenarios.
  • 4. Reinforced Plastic Wheels: Some plastic wheels are designed with reinforced materials, internal structures, or additional support to enhance their weight-bearing capacity. These reinforced plastic wheels can handle heavier loads than standard plastic wheels but may not match the load capacity of metal wheels.
  • 5. Material and Design: The choice of plastic material and the wheel’s design significantly impact its load capacity. High-quality plastics like nylon and polyurethane tend to have better load-bearing capabilities compared to softer plastics like polypropylene. Additionally, factors such as wheel diameter and tread design play a role in load-bearing capacity.
  • 6. Application Considerations: The suitability of plastic wheels for weight-bearing also depends on the specific application. For applications where load capacity is a critical factor, such as heavy machinery or industrial equipment, metal wheels are typically chosen to ensure safety and reliability.

In summary, plastic wheels are suitable for light to medium loads in various applications. They offer benefits such as corrosion resistance, quiet operation, and floor protection. However, for heavy-duty applications with substantial loads, metal wheels, particularly steel and cast iron wheels, are preferred due to their superior weight-bearing capacity and durability.

plastic wheel

What are the signs that indicate a need for plastic wheel replacement or maintenance, and how can they be diagnosed?

Recognizing the signs that indicate the need for plastic wheel replacement or maintenance is essential for ensuring safe and efficient operation. Here are common signs and how they can be diagnosed:

  • 1. Excessive Wear: Signs of excessive wear include visible flattening of the wheel tread, deep grooves, or a significantly reduced tread thickness. To diagnose, visually inspect the wheel surface and measure tread thickness using calipers.
  • 2. Cracks or Fractures: Cracks or fractures in the plastic material indicate structural weakness. Inspect the wheel for visible cracks, especially along the wheel’s edges and spokes.
  • 3. Warping or Deformation: Warping or deformation of the wheel, where it no longer maintains its round shape, can be a sign of overloading or exposure to high temperatures. Diagnose by visual inspection and measurement of wheel dimensions.
  • 4. Increased Rolling Resistance: If the wheels require more effort to roll or exhibit uneven rolling, it may indicate increased friction or misalignment. Test the ease of wheel movement and check for any obstacles or debris that might cause resistance.
  • 5. Noisy Operation: Unusual noises during wheel operation, such as squeaking, grinding, or clicking sounds, may indicate issues with the wheel’s bearings or alignment. Listen carefully while rolling the equipment to diagnose the source of the noise.
  • 6. Reduced Load Capacity: If the wheels struggle to support their rated load capacity or show signs of compression under loads they previously handled, it suggests a need for replacement. Observe the wheels under load conditions to assess their capacity.
  • 7. Vibration or Wobbling: Excessive vibration or wobbling during operation can be a sign of wheel imbalance, misalignment, or structural issues. Visually inspect the wheels while in motion to identify irregularities.
  • 8. Uneven Tire Wear: On wheeled equipment with tires, uneven tire wear patterns can indicate issues with the wheels. Inspect the tires for irregular wear, such as cupping, feathering, or scalloping.
  • 9. Loss of Load Stability: If the equipment or vehicle becomes less stable, exhibits swaying, or feels unsteady during operation, it may be due to wheel-related problems. Diagnose by assessing the overall stability of the equipment.
  • 10. Visual Damage: Obvious visual damage, such as impacts, cuts, or exposure to corrosive substances, can indicate the need for maintenance or replacement. Regularly inspect the wheel’s surface for any visible damage.
  • 11. Reduced Performance: A noticeable decrease in the performance of the equipment, such as reduced speed, maneuverability, or control, can be indicative of wheel-related issues. Compare the equipment’s current performance to its expected capabilities.
  • 12. Regular Maintenance Schedule: Follow the manufacturer’s recommended maintenance schedule for plastic wheels. This proactive approach helps identify and address potential issues before they become critical.
  • 13. Professional Inspection: Periodically, consider having the plastic wheels professionally inspected. Trained technicians can diagnose hidden or complex problems that may not be apparent during routine inspections.

Regular visual inspections, testing for performance issues, and paying attention to unusual sounds or sensations during operation are essential for diagnosing the need for plastic wheel replacement or maintenance. Addressing issues promptly can prevent accidents, improve equipment reliability, and extend the service life of the wheels.

plastic wheel

Can you explain the primary functions and applications of plastic wheels in various industries?

Plastic wheels serve essential functions in various industries due to their unique properties and versatility. Here are the primary functions and applications of plastic wheels in different industries:

  • 1. Material Handling: Plastic wheels are widely used in material handling equipment, including carts, dollies, and conveyor systems. They provide smooth and noiseless movement, making them suitable for transporting goods in warehouses, factories, and distribution centers.
  • 2. Office Furniture: Plastic wheels are commonly found on office chairs and furniture. They allow for easy mobility, quiet operation, and floor protection. These wheels are often made from soft materials like polyurethane to prevent damage to flooring.
  • 3. Automotive: In the automotive industry, plastic wheels are used for various applications, including caster wheels on tool carts, wheels for automotive jacks, and even lightweight spare tire wheels. They offer a balance of durability, weight savings, and cost-effectiveness.
  • 4. Retail and Shopping Carts: Plastic wheels are a staple in retail and shopping cart applications. They provide smooth and silent movement for shoppers while navigating stores. The lightweight nature of plastic wheels reduces cart weight, making them easier to push.
  • 5. Medical Equipment: Plastic wheels are used in medical equipment, such as hospital carts and medical devices. Their non-corrosive properties, lightweight design, and ease of cleaning make them suitable for healthcare settings.
  • 6. Aerospace: In the aerospace industry, plastic wheels are used in ground support equipment, maintenance carts, and aircraft cabin service carts. Their lightweight construction is advantageous for handling equipment around aircraft.
  • 7. Food and Beverage: Plastic wheels are found in food service equipment, including food carts, serving trolleys, and food processing machinery. They are resistant to moisture and corrosion, which is critical in food handling environments.
  • 8. Recreational Vehicles (RVs) and Trailers: Plastic wheels are used in RV leveling jacks and trailer jacks. They provide stability and easy adjustment for leveling RVs and trailers when parked.
  • 9. DIY and Home Improvement: Plastic wheels are used in DIY projects and home improvement applications. They can be found on hand trucks, utility carts, and DIY furniture, offering ease of movement and floor protection.
  • 10. Marine and Boating: Plastic wheels are used on boat trailers and marine equipment. They resist corrosion from saltwater exposure and offer buoyancy, making them ideal for marine applications.
  • 11. Agriculture: In agriculture, plastic wheels are used on farm equipment, including wheelbarrows and agricultural carts. They provide durability and easy maneuverability in outdoor and rugged environments.

Plastic wheels are valued for their lightweight, corrosion resistance, cost-effectiveness, and adaptability across a wide range of industries. They play a vital role in improving mobility, efficiency, and performance in various applications.

China supplier High Quality Custom Plastic CHINAMFG  China supplier High Quality Custom Plastic CHINAMFG
editor by CX 2024-02-23

China Best Sales Plastic Casting Nylon Sprocket Wheel

Product Description

Factory supply PA66 nylon self-lubricating gear with oil sprocket transmission gear nylon turbo Nylon gears
Nylon Gear

Nylon gears, acetal (also known as Delrin) gears, and UHMW rack and pinion were originally introduced to the market to fill niche applications; however, this is no longer the case as plastic gears have quickly become a disruptive technology.
While most gears are traditionally made from various metals, plastic gear technology is pushing the previous limits of load carrying, torque handling and gear drive capabilities. These plastic gears and racks are identical in design to metal gears and racks, so they are directly interchangeable with steel and other OEM and custom metal gears and racks.

For nylon gears, self-lubrication is a key advantage. An ongoing problem with many metal drive gears is the need for external lubrication, a major problem when the gear is inaccessible or the lubricant only exacerbates the problem (such as gears operating in high dust or CHINAMFG environments). Can withstand the same load requirements for many applications with longer part life. Many specialty grades are also available to enhance certain properties (such as tensile strength or abrasion resistance) or to meet certain requirements (such as FDA and USDA regulations). Nylon also has high compressive strength and an excellent coefficient of friction at a cost comparable to or lower than alternatives.
About Acetal, also known as Delrin, is ideal for close tolerance gears that operate in harsh environments and do not expand or contract significantly under extreme temperature changes. These acetal gears are typically quiet in operation while providing exceptional strength, toughness and low friction. Acetal gears have even recently found their way into the automotive industry, where load and torque requirements have traditionally limited the usefulness of plastic gears.
UHMW and other high-performance plastic gears and racks offer the advantages of reduced wear and noise reduction compared to their metal counterparts, and UHMW is often considered when impact resistance is key. Many customers report that their UHMW racks have component life that is 10 or even 15 times longer than metal racks.
In addition, we can also customize large modulus gears of other high-performance materials, please contact us for the latest material quotation

Descriptions:
(1) According to the different strength and performance, we choose the steel with strong compression;
(2) Using Germany professional software and our professional engineers to design products with more reasonable size
and better performance;
(3) We can customize our products according to the needs of our customers,Therefore, the optimal performance of the
gear can be exerted under different working conditions;
(4) Quality assurance in every step to ensure product quality is controllableProduct parameters

Product parameters

Products    Gear
Module    M0.5-M10
Precision grade  DIN6, DIN7, DIN8, DIN10
Pressure angle 20 degree
Material  C45 steel, Stainless steel 304, Plastic, Brass, 20CrMo,40Cr and so on
Heat treatment Hardening and Tempering, High Frequency Quenching,Carburizing etc
Surface treatment Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application Precision cutting machines. Lathes. Milling machines. Grinders.
Automated mechanical systems. Automated warehousing systems.
Machining process Hobbing, Milling, Drilling, Shaving, Grinding

Application

If you have any problems or want to get the quoted price of any plastics or machined components, please feel free to contact us. Our engineers will reply to you as soon as possible.

Our products cover auto parts mold, electrical appliances injection mold, medical machinery and so on. We provide products and services to more than 60 countries and regions in the world, including Europe, the United States and Southeast Asia.

Our Factory
Our factory has 100 sets of precision processing equipment, welcome to visit our factory!

The factory covers an area of 10,000 square CHINAMFG Production equipment has the original American imported Haas CNC machining center, wire-electrode cutting, electrical discharge machine,Perforating machine, injection molding machine, CNC milling machine,CNC hobbing machine, CNC lathe, CNC milling machine, CNC lathe, CNC milling machine, grinding machine and other machinery and equipment.
One-stop Service
OEM, ODM, Customization service,Reasonable and competitive price,Design for Manufacturability (DFM) analysis with every quote,Short Delivery Time.
Reliable mold expert 15+ years’ experience, Cooperated with many world famous brands for many years, Specialize in large and complex injection mold making, One-stop service from design to production.

Certification
Companies strictly enforce the ISO9001(2008)international quality certification system, the product quality conforms to the eu RoHS standard.

Professional team

Our company is developing in the mode of quality for survival, brand for development and customer’s demand, welcome new and old customers to visit our factory for guidance.

Client Witness

Our Exhibition & CCTV Interview

Buying Instructions
Q1. Can samples be produced?
A1. Yes
Q2. What is the accuracy of the products processed by the drawings?
A2. Different equipment has different accuracy, generally between 0.05-0.1
Q3. What craftsmanship do you have for processing accessories?
A3. According to different products, different processes are used, such as machining, extrusion, injection molding, etc.
Q4. What are your processing equipment?
A4. CNC machining center, CNC lathe, milling machine, engraving machine, injection molding machine, extruder, molding
machine
Q5. Can you help assembling the product after it is made?
A5. It’s okay
Q6. What certifications or qualifications does your company have?
A6. Our company’s certificates are: ISO, ROHS, product patent certificates, etc.
Q7. Can injection products be surface treated? What are the surface treatments?
A7. It is ok. Surface treatment: spray paint, silk screen, electroplating, etc.

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Size: According to Drawing or Sample
Color: Natural, White, Black, Green, Blue, Yellow
Density: 1.2
Thickness: 1-300mm
Other Material: PA, UHMW-PE, Peek, POM, PU, PC, PP, etc
Certification: ISO, SGS, Other Third Party Test Port.
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic wheel

How does the choice of materials impact the performance of plastic wheels in different settings?

The choice of materials significantly impacts the performance of plastic wheels in various settings. Different plastics offer unique properties that make them suitable for specific applications and environments. Here’s how material choice affects plastic wheel performance:

  • 1. Durability: High-quality plastics like polyurethane and nylon are known for their durability. They resist wear and tear, making them ideal for heavy-duty settings, such as industrial equipment or manufacturing environments.
  • 2. Load Capacity: The material’s strength and rigidity influence a plastic wheel’s load-bearing capacity. Reinforced plastics or materials like glass-filled nylon can handle heavier loads compared to softer plastics like polypropylene.
  • 3. Chemical Resistance: Certain plastic materials, such as polypropylene, offer excellent chemical resistance. They are suitable for applications where exposure to chemicals or acids is a concern, like laboratories or chemical processing plants.
  • 4. Temperature Tolerance: Some plastics are designed to withstand extreme temperatures. For example, acetal (POM) wheels can handle both high and low-temperature environments, making them suitable for freezer or high-heat applications.
  • 5. Moisture Resistance: Plastics like polyurethane and nylon are moisture-resistant and do not absorb water. This property ensures that the wheels remain functional even in wet conditions, such as outdoor use or in humid environments.
  • 6. UV Resistance: UV-resistant plastics can endure prolonged exposure to sunlight without becoming brittle or degrading. This feature is essential for outdoor applications like lawnmowers or garden equipment.
  • 7. Non-Marking: Soft, non-marking plastics are used in applications where floor protection is crucial. These wheels prevent scuffing or damage to delicate flooring surfaces.
  • 8. Weight: The choice of material impacts the weight of the wheel. Lighter plastics are preferred for applications where weight reduction is essential, such as aircraft ground support equipment.
  • 9. Noise Level: Some plastic materials are designed to reduce noise when in operation. They offer quieter movement, making them suitable for environments where noise reduction is a priority.
  • 10. Cost: Material choice can affect the cost of plastic wheels. High-performance plastics often come at a higher price point, while standard plastics like polypropylene are more cost-effective.

The selection of the right plastic material depends on the specific demands of the setting and application. Engineers and manufacturers choose materials that align with the environmental conditions, load requirements, and performance expectations to ensure that plastic wheels deliver optimal results.

plastic wheel

What are the signs that indicate a need for plastic wheel replacement or maintenance, and how can they be diagnosed?

Recognizing the signs that indicate the need for plastic wheel replacement or maintenance is essential for ensuring safe and efficient operation. Here are common signs and how they can be diagnosed:

  • 1. Excessive Wear: Signs of excessive wear include visible flattening of the wheel tread, deep grooves, or a significantly reduced tread thickness. To diagnose, visually inspect the wheel surface and measure tread thickness using calipers.
  • 2. Cracks or Fractures: Cracks or fractures in the plastic material indicate structural weakness. Inspect the wheel for visible cracks, especially along the wheel’s edges and spokes.
  • 3. Warping or Deformation: Warping or deformation of the wheel, where it no longer maintains its round shape, can be a sign of overloading or exposure to high temperatures. Diagnose by visual inspection and measurement of wheel dimensions.
  • 4. Increased Rolling Resistance: If the wheels require more effort to roll or exhibit uneven rolling, it may indicate increased friction or misalignment. Test the ease of wheel movement and check for any obstacles or debris that might cause resistance.
  • 5. Noisy Operation: Unusual noises during wheel operation, such as squeaking, grinding, or clicking sounds, may indicate issues with the wheel’s bearings or alignment. Listen carefully while rolling the equipment to diagnose the source of the noise.
  • 6. Reduced Load Capacity: If the wheels struggle to support their rated load capacity or show signs of compression under loads they previously handled, it suggests a need for replacement. Observe the wheels under load conditions to assess their capacity.
  • 7. Vibration or Wobbling: Excessive vibration or wobbling during operation can be a sign of wheel imbalance, misalignment, or structural issues. Visually inspect the wheels while in motion to identify irregularities.
  • 8. Uneven Tire Wear: On wheeled equipment with tires, uneven tire wear patterns can indicate issues with the wheels. Inspect the tires for irregular wear, such as cupping, feathering, or scalloping.
  • 9. Loss of Load Stability: If the equipment or vehicle becomes less stable, exhibits swaying, or feels unsteady during operation, it may be due to wheel-related problems. Diagnose by assessing the overall stability of the equipment.
  • 10. Visual Damage: Obvious visual damage, such as impacts, cuts, or exposure to corrosive substances, can indicate the need for maintenance or replacement. Regularly inspect the wheel’s surface for any visible damage.
  • 11. Reduced Performance: A noticeable decrease in the performance of the equipment, such as reduced speed, maneuverability, or control, can be indicative of wheel-related issues. Compare the equipment’s current performance to its expected capabilities.
  • 12. Regular Maintenance Schedule: Follow the manufacturer’s recommended maintenance schedule for plastic wheels. This proactive approach helps identify and address potential issues before they become critical.
  • 13. Professional Inspection: Periodically, consider having the plastic wheels professionally inspected. Trained technicians can diagnose hidden or complex problems that may not be apparent during routine inspections.

Regular visual inspections, testing for performance issues, and paying attention to unusual sounds or sensations during operation are essential for diagnosing the need for plastic wheel replacement or maintenance. Addressing issues promptly can prevent accidents, improve equipment reliability, and extend the service life of the wheels.

plastic wheel

What is a plastic wheel, and how is it different from other types of wheels?

A plastic wheel is a type of wheel that is primarily constructed using plastic materials. It differs from other types of wheels, such as steel or aluminum wheels, in several ways:

  • 1. Material Composition: The most significant difference is the material used. Plastic wheels are made from various types of plastics, such as polypropylene, polyurethane, or nylon. In contrast, steel wheels are constructed from metal, and aluminum wheels are made from aluminum alloys.
  • 2. Weight: Plastic wheels are generally lighter than their metal counterparts. This reduced weight can be advantageous for applications where weight savings are essential, such as in industries like automotive and aerospace.
  • 3. Corrosion Resistance: Plastic wheels are inherently resistant to corrosion, making them suitable for use in wet or corrosive environments. In contrast, metal wheels, especially steel wheels, are susceptible to rust and corrosion over time.
  • 4. Cost: Plastic wheels are often more cost-effective to manufacture than metal wheels. This cost advantage can make plastic wheels an attractive option for various applications, including consumer products and industrial equipment.
  • 5. Load Capacity: Metal wheels, especially those made from steel, tend to have higher load-carrying capacities compared to plastic wheels. Metal wheels are often used in heavy-duty applications where substantial weight-bearing capacity is required.
  • 6. Durability: Metal wheels are generally more durable and have a longer lifespan, especially in high-stress or abrasive environments. Plastic wheels may wear out more quickly when subjected to heavy loads or rough surfaces.
  • 7. Noise and Vibration: Plastic wheels can offer noise and vibration dampening properties, which can be advantageous in applications where reducing noise is essential, such as in office chair wheels.
  • 8. Heat Resistance: Metal wheels typically have better heat resistance properties compared to plastic wheels. Metal wheels can withstand higher temperatures without deforming or losing structural integrity.
  • 9. Aesthetic Options: Metal wheels, particularly aluminum wheels, offer a wide range of aesthetic options and finishes. This makes them popular in automotive and custom wheel applications where appearance matters.

The choice between plastic wheels and other types of wheels depends on the specific requirements of the application. Plastic wheels are often preferred for their lightweight, corrosion resistance, and cost-effectiveness, while metal wheels excel in heavy-duty and high-load applications.

China Best Sales Plastic Casting Nylon Sprocket Wheel  China Best Sales Plastic Casting Nylon Sprocket Wheel
editor by CX 2024-02-23

China Professional Large Outdoor Public Street HDPE 4 Wheel Industrial Plastic

Product Description

 

Product Description

We has the aim of being the complete solution provider for all waste and recycling container needs from 50 litre caddies, right up to 360 litre bins. Our class leading two-wheeled 120 litre, 240 litre and 360 litre bins offer the latest in strength design technology. All wheeled bins can be fully customized in terms of customer colors and markings.

Volume

100L/120L/240L

Size

555*476*848mm/570*475*957mm/732*584*1075mm

Material

Adopted 100% HDPE(high density polyethylene) raw materials,one-step injection molding,seamless.

Wheel

The outer layer is natural rubber,Φ200mm

Dedicated axis

Diameter:Φ22mm,length 545mm,galvanized steel

Thickness

Barrels:4.5mm

Color

green,blue,yellow,red,dark grey,light grey

Color&Logo

Can be customized

Outdoor Trash Can Recycle Dustbin Plastic Waste Rubbish Garbage Bin

1)Made of 100% PP/HDPE material, one-time injection molding;

2)Unaffected by moderate variation in temperature;

3)It is specially designed according to the standards for safe;

4)Safe to incinerate and environmentally friendly;

5)It is easily stackable for storage in environments with limited space;

6)Lifting Handle: Xihu (West Lake) Dis.n friendly design, easier daily usage;
7)Reinforced Ribs: Designed CHINAMFG make dustbin strong, impact resistance, avoid deformation.


Introduction
 

Folding turnover box, foldable turnover box, logistics box, foldable and convenient to store, widely used in machinery,
automobile, home appliances, light industry, electronics and other industries, can resist acid and alkali, oil, non-toxic
and tasteless, available It is easy to clean, and the parts are easy to turn around and piled neatly for easy management.
Its reasonable design and excellent quality are suitable for transportation, distribution, storage, distribution and
processing in the factory logistics. Folding turnover box can be used with a variety of logistics containers and station
equipment for various warehouses, production sites and other occasions. In today’s logistics management is
increasingly valued by the majority of enterprises, folding container to help complete the logistics container
Generalization and integrated management are essential for modern logistics management in production and
distribution enterprises.

Characteristics 
1. The whole box adopts the pin-type design, which can carry up to 3 times of the similar products, and the single box can carry 25-30KG, stacking 5 layers, no deformation; 
2. Foldable, can save space effectively, can be stacked after being stacked; 
3. When stacking, it can be placed casually, and the bottom is non-slip design; 
4. The new plastic is heat-resistant, cold-resistant and non-toxic, and can hold any food;
5.  It can be used in factories (for mobile shelves), laundry rooms, homes, and transport boxes. When the transfer boxes are folded, they can also effectively use space to transport other goods.

HangZhou Rearun Industrial Co., Ltd. is a manufacturer, which was established in 2006. The company located in Xihu (West Lake) Dis. District, HangZhou City, China. Our company covers an area of more than 5 acres and a plant area of more than 3, 000 square meters. It currently has nearly 40 employees and 5 technical and management personnel with the senior technical titles. HangZhou Port is only 5 KM and HangZhou Jiaodong Airport is 30 Km away from our company.
   The main products of our company are PLASTIC INJECTION, Other business include Plastic Components, Plastic Accessories for Household Appliances; Import and export of goods and Technology; Printing of packaging and decoration printed matter. Our company have established quality management system and got ISO 9001: 2015 . We have our design team and can accept variety of customized plastic accessories.
   Our development objective is Seek production by quality, seek development by reputation. Based on HangZhou and radiating the world, our company insists on putting quality management first and has won the trust of our customers. We sincerely hope to establish long-term, stable and reliable business relationships with the new and old customers from all walks of life. Your demand is our development direction, and your satisfaction is our unremitting pursuit. We will win your trust with the better service and quality in exchange for your support. Welcome Inquiry!

Q1: Are you a factory or a trading company?
A1: We are the factory

Q2: If I want to get a quote, what information should I tell you?
A1: We will provide you with prices according to your detailed requirements. Please inform us of your preferred size, quantity and other requirements. If necessary, we can also provide some suggestions for your reference.

Q3: How can I get some samples?
A3: We are honored to provide you with samples. You only need to pay for the logistics and transportation costs.

Q4: How does your factory do in terms of quality control?
A4: We always attach great importance to quality control from beginning to end.
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Type: Wheelie Bin
Usage: Outdoor, Recycling, Public
Customized: Customized
Color: Multicolor
Feature: Eco-Friendly
Transport Package: Container
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

|

plastic wheel

Can you provide examples of products or machinery that commonly use plastic wheels?

Plastic wheels are used in a wide range of products and machinery across various industries due to their versatility and unique qualities. Here are examples of products and machinery that commonly use plastic wheels:

  • 1. Office Furniture: Office chairs often feature plastic caster wheels for smooth and quiet movement on office floors.
  • 2. Material Handling Equipment: Hand trucks, dollies, and carts used in warehouses and distribution centers frequently use plastic wheels to transport goods efficiently.
  • 3. Lawn and Garden Equipment: Lawnmowers, garden carts, and wheelbarrows are equipped with plastic wheels for easy maneuverability on lawns and uneven terrain.
  • 4. Retail and Shopping Carts: Shopping carts in supermarkets and retail stores typically have plastic wheels for easy navigation through aisles.
  • 5. Medical Equipment: Hospital beds, medical carts, and mobility aids often incorporate plastic wheels, as they are easy to clean and resist corrosion.
  • 6. Aerospace Ground Support: Ground support equipment at airports, including baggage carts and maintenance vehicles, may use plastic wheels for their lightweight properties.
  • 7. Food and Beverage Handling: Food service equipment, such as serving trolleys and food processing machinery, often feature plastic wheels due to their resistance to moisture and corrosion.
  • 8. Recreational Vehicles (RVs): RV leveling jacks and stabilizers utilize plastic wheels to provide stability and ease of adjustment when parked.
  • 9. DIY and Home Improvement Tools: Hand trucks, utility carts, and toolboxes used for DIY and home improvement projects may have plastic wheels for ease of movement.
  • 10. Industrial Machinery: Some industrial machines and equipment incorporate plastic wheels to facilitate movement and protect factory floors.
  • 11. Conveyor Systems: Conveyor systems in manufacturing and logistics often use plastic wheels to support the movement of goods along production lines.
  • 12. Skateboards and Skateboarding Equipment: Skateboard wheels are typically made of plastic, offering various sizes and hardness levels to suit different riding styles.
  • 13. Boat Trailer Rollers: Rollers on boat trailers are commonly made of plastic, as they resist corrosion when exposed to water and provide smooth boat launching and retrieval.
  • 14. Gate Hardware: Some gate wheels and sliding door systems feature plastic wheels for smooth operation and reduced noise.

These examples demonstrate the widespread use of plastic wheels in diverse applications, emphasizing their adaptability and suitability for various industries and products.

plastic wheel

How does the choice of plastic wheels affect the overall performance and reliability of rolling systems?

The choice of plastic wheels significantly impacts the overall performance and reliability of rolling systems across various applications. Here’s how the selection of plastic wheels influences these factors:

  • 1. Load Capacity: The choice of plastic wheels with the appropriate load capacity is essential. Wheels that can adequately support the intended loads ensure the system’s reliability and prevent premature wear or failure due to overloading.
  • 2. Material Selection: Different plastic materials offer varying levels of durability, resistance to environmental factors, and chemical resistance. Selecting the right plastic material for the specific application ensures long-term reliability and performance.
  • 3. Smooth Rolling: High-quality plastic wheels with precision bearings offer smooth and consistent rolling motion. This smoothness improves the efficiency and reliability of rolling systems, contributing to reduced wear and lower maintenance requirements.
  • 4. Noise Reduction: Plastic wheels are known for their quiet operation due to low friction and noise-dampening properties. Choosing plastic wheels with noise reduction features enhances the comfort and usability of the rolling system, particularly in noise-sensitive environments.
  • 5. Floor Protection: Plastic wheels are less likely to damage or mark flooring surfaces compared to metal or rubber wheels. This protection ensures the reliability of indoor rolling systems by preserving the appearance and integrity of floors.
  • 6. Resistance to Environmental Factors: Plastic wheels can be selected based on their resistance to environmental conditions, such as moisture, chemicals, and temperature extremes. Choosing wheels with appropriate resistance ensures reliable operation in challenging environments.
  • 7. Longevity: High-quality plastic wheels are designed for durability and extended service life. They resist wear and degradation, reducing the frequency of replacements and enhancing the long-term reliability of rolling systems.
  • 8. Weight Reduction: Plastic wheels are often lighter than metal alternatives. This weight reduction can improve the efficiency of rolling systems by reducing energy consumption, especially in applications like automotive and aerospace.
  • 9. Customization: Plastic wheels can be customized to meet specific requirements, including size, load capacity, and tread design. Customization ensures that the wheels are optimized for the unique needs of the rolling system, enhancing overall performance and reliability.
  • 10. Safety: Properly selected plastic wheels provide stability and safety to rolling systems, reducing the risk of accidents, equipment damage, and injuries. Reliability in safety-critical applications is paramount.

In summary, the choice of plastic wheels plays a pivotal role in determining the overall performance and reliability of rolling systems. Factors such as load capacity, material selection, smooth rolling, noise reduction, floor protection, resistance to environmental factors, longevity, weight reduction, customization, and safety considerations all influence the system’s ability to operate efficiently and dependably.

plastic wheel

What are the different types and sizes of plastic wheels available in the market?

The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:

  • 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
  • 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
  • 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
  • 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
  • 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
  • 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
  • 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
  • 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
  • 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
  • 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
  • 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
  • 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.

The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.

China Professional Large Outdoor Public Street HDPE 4 Wheel Industrial Plastic  China Professional Large Outdoor Public Street HDPE 4 Wheel Industrial Plastic
editor by CX 2024-02-22

China Good quality High Quality Swivel Adjustable Plastic Part Caster Wheel with Plates

Product Description

Specification

 
      

 

Product descrition

material

Nylon+GF+PU

Function

Swivel

MOQ

200pcs

Carton size

580*180*560mm

N.W/CTN 21.00KG
G.W/CTN 21.8KG

Color

Grey,white,black,red
Use Base/gaming chair

 

 

Product Description

 

 

Optional components

Product

Armrest

gaslift

mechainsim

Model

Adjustable

100mm

butterfly mechainsm

fixed

120mm

multi-functional

 

 

FAQ

Q1.  Do you have MOQ ?

A: In the first order we will not require you for the MOQ and from the next order the MOQ is 20 units,you can mix many models in 1 container.
 

Q2.  If i need 1 sample do I need to paid for it and how long will I get the sample ?

A: We will prepare the sample for you within 5 days, the sample cost and air freight will be paid back when we get a 40HQ container from you.
 

Q3. If I have special require on color and logo can you do that ?

A: Any colors you prefer for we can changed the color as your requirement,and also we can put your logo or mark on the chairs.
 

Q4.What is your terms of payment ?

A: We can accept TT payment or the LC at sight payment.
 

Q5. How long will the cargos take for delivery?

A:It will take us around 25-30 days to finish all the production.
 

Q6. Do you provide the warranty ?

A:Yes we are the factory which focus on the products quality, we always provide 2-3 years guarantee to our customers.
 

Contact us

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Chair, Sofa, Cabinet, Table
Condition: New
Use: Office Chair
Warranty: 3 Years
Caster Size: 50mm
Standard: BIFMA, SGS
Samples:
US$ 0.14/Piece
1 Piece(Min.Order)

|

Customization:
Available

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plastic wheel

Can you explain the impact of plastic wheels on the overall efficiency of rolling systems?

Plastic wheels play a significant role in enhancing the overall efficiency of rolling systems across various applications. Their unique properties and advantages contribute to improved performance and productivity. Here’s how plastic wheels impact efficiency:

  • 1. Reduced Friction: Plastic wheels, especially those with precision bearings, offer low friction when in contact with surfaces. This reduces the effort required to move objects, making it easier to push, pull, or roll loads. Less friction also means less energy is expended during operation.
  • 2. Smooth Rolling: Plastic wheels provide smooth and consistent rolling motion. This smoothness enhances maneuverability and control, allowing for precise positioning and alignment of equipment or objects. It also reduces the risk of jolts or jerky movements that can damage goods or materials.
  • 3. Weight Reduction: Plastic wheels are often lighter than metal alternatives. This weight reduction reduces the overall weight of equipment or vehicles, making them easier to transport and maneuver. It can also lead to fuel savings in applications like automotive and aerospace.
  • 4. Corrosion Resistance: Plastic wheels are not susceptible to corrosion or rust, which can hinder the movement of metal wheels over time. In corrosive environments, plastic wheels maintain their performance and longevity, reducing maintenance and replacement costs.
  • 5. Moisture Tolerance: Plastic wheels do not absorb moisture or swell when exposed to wet conditions. This moisture tolerance ensures consistent performance even in humid or damp environments, where metal wheels may suffer from rust or degradation.
  • 6. Quiet Operation: Plastic wheels are known for their quiet operation. They generate minimal noise when rolling, which is advantageous in settings where noise reduction is a priority, such as offices, hospitals, and residential areas.
  • 7. Floor Protection: Plastic wheels are less likely to damage or mark flooring surfaces compared to metal or rubber wheels. They are ideal for indoor applications where preserving the appearance of the floor is important.
  • 8. Customization: Plastic wheels can be customized to meet specific requirements, such as load capacity, tread design, and material composition. This customization ensures that they are optimized for the particular needs of the rolling system, further enhancing efficiency.
  • 9. Longevity: High-quality plastic wheels are designed for durability and extended service life. Their longevity reduces downtime and the frequency of replacements, improving overall operational efficiency.
  • 10. Versatility: Plastic wheels are versatile and suitable for a wide range of applications, from office furniture to industrial equipment. Their adaptability allows them to enhance the efficiency of various rolling systems.

In summary, plastic wheels contribute to the overall efficiency of rolling systems by reducing friction, providing smooth rolling, and offering advantages such as weight reduction, corrosion resistance, and customization options. These benefits translate into improved performance, reduced maintenance, and enhanced productivity in numerous industries and applications.

plastic wheel

Are there innovations or advancements in plastic wheel technology that have emerged recently?

Yes, there have been several recent innovations and advancements in plastic wheel technology, driven by the need for improved performance, sustainability, and versatility in various applications. Some notable innovations include:

  • 1. Sustainable Materials: Manufacturers are increasingly focusing on using recycled and sustainable plastics to make wheels. These eco-friendly materials reduce environmental impact and align with sustainability goals.
  • 2. Reinforced Composites: Advancements in composite materials have led to the development of reinforced plastic wheels with enhanced strength and load-bearing capacity. These wheels can compete with metal alternatives in heavy-duty applications.
  • 3. Noise Reduction Design: Innovative tread patterns and materials are designed to further reduce noise and vibration in plastic wheels. This is crucial for applications where noise reduction is a priority, such as in office furniture and healthcare equipment.
  • 4. Hybrid Wheels: Some recent designs incorporate a combination of plastic and rubber or other materials to optimize performance. These hybrid wheels offer benefits like improved traction, shock absorption, and load capacity.
  • 5. Smart Wheels: Emerging technologies are enabling the development of smart wheels equipped with sensors and data-tracking capabilities. These wheels can provide real-time information about load weight, temperature, and wear, enhancing equipment monitoring and maintenance.
  • 6. Antimicrobial Properties: In response to increased awareness of hygiene and sanitation, some plastic wheels are now designed with antimicrobial properties to inhibit the growth of bacteria and germs. This is especially relevant in medical and food service equipment.
  • 7. 3D Printing: 3D printing technology allows for the rapid prototyping and customization of plastic wheels. Manufacturers can quickly create intricate designs and tailor wheels to specific customer needs.
  • 8. Improved Bearing Systems: Advances in bearing technology have led to the development of high-performance, low-friction bearings for plastic wheels, resulting in smoother and more efficient operation.
  • 9. Increased Load Capacity: Through innovative engineering and materials, plastic wheels are now capable of handling heavier loads than ever before, expanding their applications in industries like logistics and manufacturing.
  • 10. Enhanced Durability: Recent developments have focused on improving the durability of plastic wheels, increasing their resistance to wear, impact, and environmental factors.

These innovations are driving the adoption of plastic wheels in a broader range of applications and industries, making them a competitive choice alongside traditional wheel materials like metal or rubber.

plastic wheel

What are the different types and sizes of plastic wheels available in the market?

The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:

  • 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
  • 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
  • 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
  • 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
  • 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
  • 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
  • 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
  • 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
  • 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
  • 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
  • 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
  • 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.

The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.

China Good quality High Quality Swivel Adjustable Plastic Part Caster Wheel with Plates  China Good quality High Quality Swivel Adjustable Plastic Part Caster Wheel with Plates
editor by CX 2024-02-22

China Professional Custom Product Manufacture Small Injection Molded Polypropylene CHINAMFG

Product Description

These products belong to our customers and zero can sample. We just show them to display our ability,not in sale.Warm  welcome to your customization!

Product Description

Design/size Accept OEM custom all kinds of plastic injection products according
customer’s sample or design
Mold life 100,000-5000,000 shots
Mold cavity single cavity, multi cavity, based on customer’s requirements
product surface treatment Painting/Polishing/Laser Carving/Screen Printing/UV Printing/Mirror Finishing/Electroplated/Oxidation/Sand Blasting/Passivating
Ect
OEM/ODM warm welcome to contact us
injection molding capability 1~5000g
Packing standard export carton packing ,or according your request.
payment terms for mold:50% advanceT/T payment .balance will after you confirm our samples. for production:30%T/T,balance after received our B/L
copy.

Detailed Photos

Company Profile

 

Our company was founded in 2003.covers an area of 3000sqm,located in Xihu (West Lake) Dis. county,ZHangZhoug,China
we are manufacturer specialized in customized injection molding service and plastic extrusion profiles as customer’s design or sample.
We provide 1 stop Service including prototyping of preprodcution parts,tool design and build,parts production and assembly.We have professional engineering team over 10 years experience of plastic injection mold design and plastic injection molding process.
The products made by us widely used in household electrical appliances,gym equipment ,led lamps,automotive industry,packing industry and other fields.We can customize all kinds of Engineering plastics products according to our customers’ drawings or samples.

with Professional technicians and rich experience we have established CHINAMFG business relationships with customers spread worldwidely,Mainly in Europe,South America and North America.

We are looking CHINAMFG to forming successful business relationships with new clients in the near future.
Please feel free to contact us,We believe we will be your good business partner !

FAQ

1. Are you a trading company or a manufacturer?

     We are a manufacturer.

2. What kind of trade terms can you do?

        EX-WORKS,FOB,CIF,DDP, DDU
 
3. Can I test my idea/component before committing to mould tool manufacture?

     Yes, we can make 3D samples for test functional evaluations.

4. Can you assure the quality ?
   
      Yes ,We have a professional quality inspection department,the mold is strickly tested before shipment.also send the plastic products sample to you before mass production.
  
5. Do you support OEM ?
 
    Yes, we can produce by technical drawings or samples. 

6.What type of plastic is best for my design/component?

    Materials selection depends on the application of your design and the environment in which it will function. We are very glad to  discuss the alternatives and give you  best suggestions .
 
7. How about your delivery time?
 
    Generally, it take 25 days for make mold.mass production depending on order qty.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: PP ABS Pet PVC
Application: Medical, Household, Electronics, Automotive, Agricultural
Drawing Format: Dwg .Step .Igs
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Order Sample

Customized size/logo/colour
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What is the impact of material selection on the performance and durability of injection molded parts?

The material selection for injection molded parts has a significant impact on their performance and durability. The choice of material influences various key factors, including mechanical properties, chemical resistance, thermal stability, dimensional stability, and overall part functionality. Here’s a detailed explanation of the impact of material selection on the performance and durability of injection molded parts:

Mechanical Properties:

The mechanical properties of the material directly affect the part’s strength, stiffness, impact resistance, and fatigue life. Different materials exhibit varying levels of tensile strength, flexural strength, modulus of elasticity, and elongation at break. The selection of a material with appropriate mechanical properties ensures that the injection molded part can withstand the applied forces, vibrations, and operational stresses without failure or deformation.

Chemical Resistance:

The material’s resistance to chemicals and solvents is crucial in applications where the part comes into contact with aggressive substances. Certain materials, such as engineering thermoplastics like ABS (Acrylonitrile Butadiene Styrene) or PEEK (Polyether Ether Ketone), exhibit excellent chemical resistance. Choosing a material with the appropriate chemical resistance ensures that the injection molded part maintains its integrity and functionality when exposed to specific chemicals or environments.

Thermal Stability:

The thermal stability of the material is essential in applications that involve exposure to high temperatures or thermal cycling. Different materials have varying melting points, glass transition temperatures, and heat deflection temperatures. Selecting a material with suitable thermal stability ensures that the injection molded part can withstand the anticipated temperature variations without dimensional changes, warping, or degradation of mechanical properties.

Dimensional Stability:

The dimensional stability of the material is critical in applications where precise tolerances and dimensional accuracy are required. Some materials, such as engineering thermoplastics or filled polymers, exhibit lower coefficients of thermal expansion, minimizing the part’s dimensional changes with temperature variations. Choosing a material with good dimensional stability helps ensure that the injection molded part maintains its shape, size, and critical dimensions over a wide range of operating temperatures.

Part Functionality:

The material selection directly impacts the functionality and performance of the injection molded part. Different materials offer unique properties that can be tailored to meet specific application requirements. For example, materials like polycarbonate (PC) or polypropylene (PP) offer excellent transparency, making them suitable for applications requiring optical clarity, while materials like polyamide (PA) or polyoxymethylene (POM) provide low friction and wear resistance, making them suitable for moving or sliding parts.

Cycle Time and Processability:

The material selection can also affect the cycle time and processability of injection molding. Different materials have different melt viscosities and flow characteristics, which influence the filling and cooling times during the molding process. Materials with good flow properties can fill complex mold geometries more easily, reducing the cycle time and improving productivity. It’s important to select a material that can be effectively processed using the available injection molding equipment and techniques.

Cost Considerations:

The material selection also impacts the overall cost of the injection molded part. Different materials have varying costs, and selecting the most suitable material involves considering factors such as material availability, tooling requirements, processing conditions, and the desired performance characteristics. Balancing the performance requirements with cost considerations is crucial in achieving an optimal material selection that meets the performance and durability requirements within the budget constraints.

Overall, material selection plays a critical role in determining the performance, durability, and functionality of injection molded parts. Careful consideration of mechanical properties, chemical resistance, thermal stability, dimensional stability, part functionality, cycle time, processability, and cost factors helps ensure that the chosen material meets the specific application requirements and delivers the desired performance and durability over the part’s intended service life.

What eco-friendly or sustainable practices are associated with injection molding processes and materials?

Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:

1. Material Selection:

The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.

2. Recycling:

Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.

3. Energy Efficiency:

Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.

4. Process Optimization:

Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.

5. Waste Reduction:

Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.

6. Clean Production:

Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.

7. Life Cycle Assessment:

Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.

8. Collaboration and Certification:

Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.

9. Product Design for Sustainability:

Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.

Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.

How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?

Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:

Cost Comparison:

Injection molding can be cost-effective compared to other manufacturing methods for several reasons:

1. Tooling Costs:

Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.

2. Material Efficiency:

Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.

3. Labor Costs:

Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.

Efficiency Comparison:

Injection molded parts offer several advantages in terms of efficiency:

1. Rapid Production Cycle:

Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.

2. High Precision and Consistency:

Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.

3. Scalability:

Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.

4. Design Complexity:

Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.

5. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.

In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.

China Professional Custom Product Manufacture Small Injection Molded Polypropylene CHINAMFG  China Professional Custom Product Manufacture Small Injection Molded Polypropylene CHINAMFG
editor by CX 2024-02-22

China supplier 125mm Black Plastic Instrumental Castor Wheel

Product Description

Parameter
 

Model No. G110-30C125X26 Offset 32mm
Wheel material Plastic Hole diameter 10.1mm
Wheel diameter 125mm Housing thickness 2mm
Wheel width 26mm Brake No
Overall height 153mm Housing material Steel housing with zinc plating
Load capacity 80kg Application Instrument,carts

Features:
1. The wheel tread is made of high quality black plastic.
Caster housing is made of gavanized steel housing.
2. Optional wheel size: 50mm,63mm,75mm,100mm,125mm, plain bearing, flexible rotating.
3. Seven different caster housing:
    fixed plate caster housing,
    swivel plate caster housing,
    swivel plate with brake caster housing,
    swivel bolt hole caster housing,
    swivel bolt hole with brake caster housing,
    swivel screw caster housing,
    swivel screw with brake caster housing
4. This caster is very popular with different clients for its high quality.
5. Applicable products: instruments, small carts, shelves.
6. Δ Packing: small carton with pallet or according to customer’s needs

Double Rhombus do the best casters in China:
1. Scientific structure design;
2. Special rotation design;
3. High quality material to ensure the caster capability.
4. High quality materials purchased with strictly quality checking.
5. Producing strictly according to the ISO quality management system. Certification: ISO 9001: 2008/, OHASA18001: 1999, ISO 14001: 2004
6. Each product will be checked strictly before packing.
7. The most important thing is: We are professional manufacturer.

Payment and delivery:
1. Payment: By T/T. 40% advance payment, the balance before shipment
2. Delivery time: Three weeks after receiving the down payment

Company information
1) Our company was founded in 1978, it has gotten certificates of ISO9001 quality system, OHSAS 18001 health system and ISO 14001circumstance system already. The National Standard Bureau entrusted our company to compile the National standard GB/T14687-93 and GB/T14688-93 for industrial caster in 1993 and 2011.

2) Our company has more than 10 years export experience, professional manufacturing technology, and a strict quality control system. Most of our engineers and mechanics have more than 10 years experiences on manufacturing caster. Our factory has modern manufacturing processes, equipment and mature production lines for mould making, curved cutting, punching, welding, surface plating, machine assembling and capability tests for casters, airport trolley, airport counter, airport chair, queue stand, foldable hand truck.

3) We have our own development and design teams. If there is any product you are interested in, please send us an inquiry, if you couldn’t find what you want, please also let us know, we could make it customized for you.

Sample service

Sample Available
Sample fee Paid by customer, but can be refund when mass production
Delivery fee Send by express or by air, paid by customer, but can be refund after mass production

Service

Quick response: Our customers will get our reply with 24 hours, and get our quote within 24 hours during working days. You will get our best service

FAQ: Information we need to know

Model No. Of products
Quantity

***PLS contact with me directly, if there are’ t products which you are looking for, we will design for you specially.
 

      Dia.     Width     Load capacity  Over height   Offset  Dia.of stem   Thickness housing            Code
   50mm     20mm           40kg     71.5mm  26mm   10.1mm          1.5mm G110-30B050x20
   63mm     23mm           50kg     86mm  30mm   10.1mm           2mm G110-30C063X23
   75mm     23mm           50kg     97.5mm  30mm   10.1mm           2mm G110-30B075x23A
  100mm     26mm           70kg    126mm  32mm   10.1mm           2mm G110-30C100x26
  125mm     26mm           80kg    153mm  32mm   10.1mm           2mm G110-30C125x26

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Style Name: PP Caster
Application: Instrumental Equipment
Wheel Material: Black Plastic
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic wheel

Can plastic wheels be customized for specific uses or environments?

Yes, plastic wheels can be customized for specific uses or environments to meet unique requirements and applications. Customization options for plastic wheels include:

  • 1. Material Selection: Plastic wheels can be manufactured from various types of plastics, each with specific properties. Depending on the application, you can choose the most suitable plastic material to optimize factors like durability, chemical resistance, temperature tolerance, and load-bearing capacity.
  • 2. Load Capacity: Custom plastic wheels can be designed with specific load-bearing capabilities in mind. Reinforcements and modifications to the wheel’s structure can be made to increase its load capacity, ensuring it can handle the intended weight.
  • 3. Wheel Diameter: The size and diameter of the wheel can be customized to match the terrain and space constraints of the application. Whether you need smaller or larger wheels, customization is possible to ensure a perfect fit.
  • 4. Tread Design: The tread pattern on plastic wheels can be tailored to provide optimal traction, stability, and noise reduction for specific environments. Different tread designs are available to suit various surfaces and conditions.
  • 5. Bearings: Custom plastic wheels can be equipped with different types of bearings to meet performance requirements. Precision bearings, sealed bearings, or special bearing configurations can be chosen based on the application’s demands.
  • 6. Environment-Specific Features: Plastic wheels can be customized with features like corrosion-resistant coatings, anti-static properties, UV resistance, and non-marking materials to accommodate specific environmental conditions.
  • 7. Color and Aesthetics: Custom plastic wheels can be produced in various colors and finishes to match the aesthetics of the equipment or environment they are used in. This is common in applications like office furniture and consumer products.
  • 8. Mounting Options: Custom wheels can be designed with specific mounting and attachment options to ensure a secure fit with the equipment or vehicle. Custom hubs or axle configurations can be provided.
  • 9. Specialized Applications: For highly specialized applications, such as aerospace, healthcare, or automotive, plastic wheels can be customized to meet stringent industry standards and certifications.
  • 10. Prototyping and Testing: Customization often involves prototyping and testing to ensure that the wheels meet the desired performance criteria. Manufacturers can work closely with customers to develop and refine custom wheel designs.

Customized plastic wheels are valuable for industries and applications with specific needs, ensuring that the wheels perform optimally and contribute to the overall functionality and efficiency of equipment or systems.

plastic wheel

What considerations should be taken into account when using plastic wheels in different environments?

Using plastic wheels in various environments requires careful consideration of factors to ensure optimal performance and longevity. Here are key considerations when using plastic wheels in different settings:

  • 1. Load Capacity: Determine the weight-bearing capacity required for your specific application. Ensure that the plastic wheels you choose can handle the anticipated loads without deformation or failure.
  • 2. Material Selection: Select the appropriate plastic material for the environment. Different plastics offer varying levels of resistance to chemicals, moisture, temperature extremes, and UV exposure. Choose a material that aligns with the conditions in which the wheels will operate.
  • 3. Temperature Range: Consider the temperature range of the environment. Some plastic materials may become brittle in cold conditions or soften in high heat. Ensure that the selected plastic wheels are suitable for the expected temperature extremes.
  • 4. Chemical Exposure: Evaluate whether the wheels will come into contact with chemicals, solvents, or corrosive substances. Choose plastic materials with high chemical resistance to prevent degradation or weakening of the wheels.
  • 5. Moisture and Humidity: If the environment is humid or wet, opt for plastic wheels that are moisture-resistant and do not absorb water. This prevents swelling or degradation of the wheels in damp conditions.
  • 6. Surface Conditions: Consider the condition of the surfaces the wheels will roll on. Ensure that the flooring or terrain is free from sharp objects, debris, or obstacles that could cause premature wear or damage to the wheels.
  • 7. Floor Protection: In indoor environments, choose plastic wheels that do not mark or damage flooring surfaces. Non-marking wheels are essential for preserving the appearance of floors.
  • 8. Noise Levels: Assess the noise requirements of the environment. If noise reduction is a priority, select plastic wheels known for their quiet operation, and consider noise-dampening design features.
  • 9. Customization: Determine if customization is necessary. Some applications may benefit from wheels with specific tread patterns, sizes, or load ratings. Customization allows you to tailor the wheels to your exact requirements.
  • 10. Safety: Prioritize safety considerations, especially in industrial or automotive settings. Ensure that the chosen plastic wheels provide stability and do not compromise safety when handling heavy loads or operating in challenging conditions.
  • 11. Maintenance: Plan for regular maintenance and inspections of the wheels based on the environment’s demands. Follow manufacturer guidelines for maintenance practices to extend wheel life and ensure continued functionality.
  • 12. Compatibility: Ensure that the plastic wheels are compatible with the equipment or vehicles they will be installed on. Consider factors like wheel size, attachment mechanisms, and load distribution to avoid compatibility issues.
  • 13. Regulatory Compliance: In some industries, compliance with specific regulations or standards may be necessary. Ensure that the plastic wheels meet any relevant industry standards or certifications.

By carefully assessing and addressing these considerations, you can make informed decisions when using plastic wheels in diverse environments, optimizing their performance, and ensuring their suitability for the specific conditions they will encounter.

plastic wheel

What are the different types and sizes of plastic wheels available in the market?

The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:

  • 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
  • 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
  • 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
  • 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
  • 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
  • 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
  • 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
  • 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
  • 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
  • 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
  • 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
  • 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.

The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.

China supplier 125mm Black Plastic Instrumental Castor Wheel  China supplier 125mm Black Plastic Instrumental Castor Wheel
editor by CX 2024-02-21

China Standard Heavy Duty Furniture Hardware Spare Parts Plastic Nylon Pulley Wardrobe Sliding Window Door Roller Wheels

Product Description

Specification:

Product name Heavy Duty Furniture Hardware Spare Parts Plastic Nylon Pulley Wardrobe Sliding Window Door Roller Wheels
Housing Material iron / stainless steel / aluminum
Surface treatment zinc plated / nickel plated / sandblasting
Wheel material nylon / plastic / PP / POM
Wheel color black / green / white / orange / customized
Features low noise,easy installation,sliding smoothly,long life,standard,customized,etc.
Application furniture accessories,such as sliding door and wardrobe
Contents 2pcs bottom rollers, 2pcs top rollers, 6pcs screws

Product Display:

Similar Products:

Company Profile:

FAQ:
Q: Are you manufacturer?
A: Yes, we are professional manufacturer focus on door and window roller pulley for more than 8 years.

Q: Do you offer free sample?
A: Yes, we are very glad to offer free samples for you to check the quality.

Q: Can we make our own color box?
A: Yes, if the order quantity reaches 1000 sets, we can make customized color box for you.

Q: Can we print our logo on the products?
A: Yes, we can print your logo on the products according to your design.

Q: How does your factory do regarding quality control?
A: 80% of staff has 10 years experience,mature skilled technical team and a complete quality management system to ensure the high quality.

Q: What is the after-sale service for the sliding rollers?
A: We have online technical support. If it is the quality problem, we will replace the broken ones with the new.

Q: How long is the production time?
A: For samples in stock,shipped in 2 days.if not in stock, the lead time is in 7 days. For mass production, the lead time is around 15 days after receiving the deposit payment.

Q: How about shipment?
A: For small order, we can ship it by DHL, FedEx, UPS, TNT, etc. For mass production order, we can ship it by sea or by air.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support, Free Spare Parts
Warranty: 2 Years
Splittable: Unsplittable
Surface Treatment: Zinc Plated/Nickel Plated/Sandblasting
Material: Iron/Steel/Alloy/Aluminum
Wheel Material: Nylon/Plastic/PP/POM
Samples:
US$ 10/Set
1 Set(Min.Order)

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Customization:
Available

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plastic wheel

What maintenance practices are recommended for plastic wheels to ensure optimal functionality?

Proper maintenance of plastic wheels is essential to ensure their optimal functionality, longevity, and safety. Here are recommended maintenance practices for plastic wheels:

  • 1. Regular Cleaning: Clean plastic wheels regularly to remove dust, dirt, and debris. Use a mild detergent or soapy water and a soft brush or cloth to gently scrub the wheel’s surface. Rinse thoroughly and allow the wheels to dry completely.
  • 2. Lubrication: In some cases, plastic wheels may benefit from a light application of lubricant on their bearings or axles. Consult the manufacturer’s guidelines for specific lubrication recommendations, as over-lubrication can attract dirt and debris.
  • 3. Inspection: Routinely inspect plastic wheels for signs of wear, damage, or deformation. Look for cracks, chips, or irregularities in the wheel’s surface. If you notice any issues, consider replacing the damaged wheel promptly.
  • 4. Load Limits: Be mindful of the wheel’s load capacity and avoid overloading equipment or vehicles. Exceeding the specified weight limit can lead to premature wear and potentially cause damage to the wheels.
  • 5. Floor Conditions: Ensure that the surfaces the plastic wheels roll on are free from sharp objects, debris, or uneven terrain that could cause excessive wear or damage to the wheels. Smooth and clean floors contribute to longer wheel life.
  • 6. Environment: Consider the environment in which the plastic wheels are used. Some chemicals or abrasive substances may accelerate wear. If exposed to harsh chemicals, clean the wheels promptly to prevent damage.
  • 7. Temperature: Be aware of temperature extremes. Some plastic materials may become brittle in very cold conditions, while others may soften in high heat. Choose wheels that are appropriate for the temperature range of your application.
  • 8. Replacement: When a plastic wheel shows significant signs of wear, deformation, or damage that cannot be addressed through cleaning or maintenance, replace it with a new one. Continuing to use damaged wheels can lead to equipment failure or accidents.
  • 9. Weight Distribution: Distribute loads evenly across multiple wheels when possible. Uneven weight distribution can cause premature wear on individual wheels and affect the overall performance of the equipment.
  • 10. Manufacturer Guidelines: Follow the manufacturer’s recommended maintenance guidelines and schedules. Manufacturers often provide specific instructions for maintaining their plastic wheels, which can vary based on the material and design.

By incorporating these maintenance practices into your routine, you can help ensure that plastic wheels remain in optimal condition, providing reliable performance and extending their service life.

plastic wheel

What considerations should be taken into account when using plastic wheels in different environments?

Using plastic wheels in various environments requires careful consideration of factors to ensure optimal performance and longevity. Here are key considerations when using plastic wheels in different settings:

  • 1. Load Capacity: Determine the weight-bearing capacity required for your specific application. Ensure that the plastic wheels you choose can handle the anticipated loads without deformation or failure.
  • 2. Material Selection: Select the appropriate plastic material for the environment. Different plastics offer varying levels of resistance to chemicals, moisture, temperature extremes, and UV exposure. Choose a material that aligns with the conditions in which the wheels will operate.
  • 3. Temperature Range: Consider the temperature range of the environment. Some plastic materials may become brittle in cold conditions or soften in high heat. Ensure that the selected plastic wheels are suitable for the expected temperature extremes.
  • 4. Chemical Exposure: Evaluate whether the wheels will come into contact with chemicals, solvents, or corrosive substances. Choose plastic materials with high chemical resistance to prevent degradation or weakening of the wheels.
  • 5. Moisture and Humidity: If the environment is humid or wet, opt for plastic wheels that are moisture-resistant and do not absorb water. This prevents swelling or degradation of the wheels in damp conditions.
  • 6. Surface Conditions: Consider the condition of the surfaces the wheels will roll on. Ensure that the flooring or terrain is free from sharp objects, debris, or obstacles that could cause premature wear or damage to the wheels.
  • 7. Floor Protection: In indoor environments, choose plastic wheels that do not mark or damage flooring surfaces. Non-marking wheels are essential for preserving the appearance of floors.
  • 8. Noise Levels: Assess the noise requirements of the environment. If noise reduction is a priority, select plastic wheels known for their quiet operation, and consider noise-dampening design features.
  • 9. Customization: Determine if customization is necessary. Some applications may benefit from wheels with specific tread patterns, sizes, or load ratings. Customization allows you to tailor the wheels to your exact requirements.
  • 10. Safety: Prioritize safety considerations, especially in industrial or automotive settings. Ensure that the chosen plastic wheels provide stability and do not compromise safety when handling heavy loads or operating in challenging conditions.
  • 11. Maintenance: Plan for regular maintenance and inspections of the wheels based on the environment’s demands. Follow manufacturer guidelines for maintenance practices to extend wheel life and ensure continued functionality.
  • 12. Compatibility: Ensure that the plastic wheels are compatible with the equipment or vehicles they will be installed on. Consider factors like wheel size, attachment mechanisms, and load distribution to avoid compatibility issues.
  • 13. Regulatory Compliance: In some industries, compliance with specific regulations or standards may be necessary. Ensure that the plastic wheels meet any relevant industry standards or certifications.

By carefully assessing and addressing these considerations, you can make informed decisions when using plastic wheels in diverse environments, optimizing their performance, and ensuring their suitability for the specific conditions they will encounter.

plastic wheel

In what scenarios are plastic wheels commonly used, and how do they compare to metal wheels?

Plastic wheels find common usage in various scenarios due to their unique characteristics. Here are scenarios where plastic wheels are commonly used, along with a comparison to metal wheels:

  • 1. Indoor Material Handling: Plastic wheels are often preferred for indoor material handling equipment, such as carts and dollies. They offer quiet and smooth operation, making them suitable for use in warehouses and factories. Compared to metal wheels, plastic wheels are quieter and less likely to damage indoor flooring.
  • 2. Office Furniture: Plastic wheels are commonly used on office chairs and furniture. They provide ease of movement, floor protection, and a quiet glide. In contrast, metal wheels can be noisy and may damage flooring surfaces.
  • 3. Light-Duty Automotive Applications: In automotive applications, plastic wheels are used for lightweight components like automotive jacks and tool carts. They offer a balance of durability, weight savings, and cost-effectiveness. Metal wheels, on the other hand, are used for heavy-duty automotive applications.
  • 4. Retail and Shopping Carts: Plastic wheels are standard in retail and shopping cart applications. They provide a smooth and quiet shopping experience and reduce the effort required to push carts. Metal wheels are less common in this scenario due to their noise and potential to damage store floors.
  • 5. Medical Equipment: Plastic wheels are used in medical equipment, where cleanliness, non-corrosiveness, and ease of cleaning are essential. Metal wheels may not be suitable due to corrosion concerns and potential difficulty in sterilization.
  • 6. Aerospace Ground Support: In the aerospace industry, plastic wheels are used in ground support equipment, maintenance carts, and aircraft cabin service carts. Their lightweight construction is advantageous for handling equipment around aircraft. Metal wheels are used in some heavy-duty ground support applications.
  • 7. Food and Beverage Handling: Plastic wheels are used in food service equipment, as they resist moisture and corrosion. They are ideal for food carts, serving trolleys, and food processing machinery. Metal wheels may not be suitable in food handling due to corrosion risks.
  • 8. Recreational Vehicles (RVs) and Trailers: Plastic wheels are used in RV leveling jacks and trailer jacks. They provide stability and ease of adjustment for leveling RVs and trailers when parked. Metal wheels are not common in these applications.
  • 9. DIY and Home Improvement: Plastic wheels are used in DIY projects and home improvement applications, such as hand trucks and utility carts. They offer ease of movement and floor protection. Metal wheels are less favored in these scenarios due to potential noise and floor damage.

When comparing plastic wheels to metal wheels, the choice depends on factors like load capacity, durability, noise level, and the specific application’s requirements. Plastic wheels excel in scenarios where lightweight, quiet operation, and floor protection are essential, while metal wheels are preferred for heavy-duty applications with high load requirements.

China Standard Heavy Duty Furniture Hardware Spare Parts Plastic Nylon Pulley Wardrobe Sliding Window Door Roller Wheels  China Standard Heavy Duty Furniture Hardware Spare Parts Plastic Nylon Pulley Wardrobe Sliding Window Door Roller Wheels
editor by CX 2024-02-21

China OEM Factory Direct China Power Coating Mould CHINAMFG Parts Manufacturers

Product Description

 

Product Description

Material Silicone/ Rubber
Shape Customized shape
Color Customized color (Pantone color)
Hardness Shore 30-90 or as ordered
Minimum order Small orders can be accepted
Lead time 3- 6 weeks after getting the mould design confirmation
Drawing format .stp / .step / .igs /.CHINAMFG /.dwg / .pdf
Surface treatment Matte, Common polishing, Mirror polishing, Texture, Laser Engraving, Power Coating (Painting), Printing, Segmented colors, Mixedcolors, etc.
Application Automotive, Machinery, Bathroom Facilities, Medical,Household Electrical Appliances etc.
Performance High/low temperature-resistant, wearing-resistant, high tensile strength, all available
Mould material No. 50 steel, No. 45 steel, P20, 8407, H13, 718H, etc.
Mould life 100-500K shots
Mould testing All of the moulds can be well tested before the shipments. Videos for moulds trial running are available.
Inspection 100% inspection by QC, QA before shipping.
After sales service Available by our staff with more than 10 years of working experience in this field

 

Product Show

Material Operating Temperature Range Advantage

Silicone

(MQ/MVQ/MPQ)

about -40~200ºC

Heat resistance

Compression set resistance

CHINAMFG resistance

Food grade compliant

Medical grade compliant

EPDM about -50~150ºC

Water resistance

Weather resistance

CHINAMFG resistance

Chemical resistance

NBR about -30~100ºC

Oil resistance

Water resistance

Good air tightness

Wear resistance

NR about -60~80ºC

Wear resistance

Good elasticity

Good tensile strength

Good elongation

SBR about -50~100ºC

Water resistance

Wear resistance

Weather resistance

FKM/FPM about -20~200ºC

Heat resistance

Oil resistance

Chemical resistance

CR about -45~100ºC

Good solvent resistance

Wear resistance

Oil resistance

Good air tightness

 
 

Manufacturing Ability

Silicone & Rubber Parts

Share silicone rubber parts quote within 24 hours.

 

We have NR, EPDM, NBR, CR, Silicone, and other material product formula design and production experience.
 

Silicone rubber parts for a variety of scenarios.

CNC Machining Part

100% inspection before shipment.

Provide sandblasting and laser engraving surface finish on CNC machining parts. Small orders can be accepted.

 

Aluminum, Stainlesss steel, Brass, Plastic, etc.

Injection Moulding Production

Single color injection and double-color injection molding service.

100-500T machines, small order accepted.

 

ABS, PC clear, TPU, Nylon, PC+TPU etc.

 

Our Service

ScHangZhou & 3D drawing can make a 3D drawing through scHangZhou machine with sample
CNC Machining prototype ABS, PC, Nylon, good strength, same material features as injection parts
SLA & 3D print prototype cost effective for part show or design test
Vacuun casting mold/Silicon mold for TPU or rubber material, color part available
Plastic injection mould soft tooling or production mould, can do switch runner at single tool to save tooling investment
Silicone & Rubber parts supply high precision and good appearance custom silicone rubber products
Injection moulding parts ABS, PC, POM, TPU, overmolding parts, can provide painting or logo print service
Advantages Confidentiality Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary.
Initiative
communication
Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process.
Efficient service For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our or for better communication
Advantage in price We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team’s goal is to work hard to find out the best price with good quality products for our
customers and achieve more trust and confidence on both sides

Packaging & Shipping

 

Delivery Method: Payment Terms: Warranty Period:
Sample by Express Courier, such as DHL, Fedex,UPS, TNT, EMS etc.; Bulk Order by Air, by Load or by Sea; We accept TT, western union, paypal, moneygram, Escrow , (if you prefer other ways ,pls let us know) We cherish every cooperation chance, and treat customer as friend. Production quality will always be same with sample test. For defected goods, we will re-produce and ship out for replacement

Company Profile

 

Why Choose Us

 

FAQ

Q1:What is your business scope?
A1: Our factory provides silicone rubber parts, CNC plastic prototype, Plastic injection mould, moulding production, logo print and color painting.

Q2:Can you help to share an idea for a new product?
A2: Yes. We are always happy to cooperate with potential customers to evaluate the technical feasibility. Like, choose the right material, optimized the design, DFM report, and building cost etc.

Q3: Are you a trade company or manufacturer ?
A3: We are a manufacturer with more than 20 years of experience in custom silicone rubber parts .

Q4:Which country do you frequently work with?
A4: Our customer groups mainly from USA, Canada, Mexico, Australia, Japan, Singapore, India, Israel etc.

Q5:How to have my components quoted?
A5: Please share us your drawings with 3D format (.STEP or .IGES files) and detailed BOM sheet. We are pleased to CHINAMFG the NDA with your company.

 

Q6: What is your MOQ ?

A6: MOQ depends on our client’s needs, we can make samples for your priliminary test before final order .

 

Q7: What is the lead time ?
A7: It depends on order quantity and design complexity, usually 7-20 days after order confirmation, and then share production video before shipment .

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Agricultural, Industrial, Medical, Vehicle, Electronic, Household
Material: Silicone Rubber
Mould Life: 500K~1000K Shots
Item: Plastic Injection Mould Manufacturer
Transport Package: Customization
Specification: Customization
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Customization:
Available

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What is the impact of material selection on the performance and durability of injection molded parts?

The material selection for injection molded parts has a significant impact on their performance and durability. The choice of material influences various key factors, including mechanical properties, chemical resistance, thermal stability, dimensional stability, and overall part functionality. Here’s a detailed explanation of the impact of material selection on the performance and durability of injection molded parts:

Mechanical Properties:

The mechanical properties of the material directly affect the part’s strength, stiffness, impact resistance, and fatigue life. Different materials exhibit varying levels of tensile strength, flexural strength, modulus of elasticity, and elongation at break. The selection of a material with appropriate mechanical properties ensures that the injection molded part can withstand the applied forces, vibrations, and operational stresses without failure or deformation.

Chemical Resistance:

The material’s resistance to chemicals and solvents is crucial in applications where the part comes into contact with aggressive substances. Certain materials, such as engineering thermoplastics like ABS (Acrylonitrile Butadiene Styrene) or PEEK (Polyether Ether Ketone), exhibit excellent chemical resistance. Choosing a material with the appropriate chemical resistance ensures that the injection molded part maintains its integrity and functionality when exposed to specific chemicals or environments.

Thermal Stability:

The thermal stability of the material is essential in applications that involve exposure to high temperatures or thermal cycling. Different materials have varying melting points, glass transition temperatures, and heat deflection temperatures. Selecting a material with suitable thermal stability ensures that the injection molded part can withstand the anticipated temperature variations without dimensional changes, warping, or degradation of mechanical properties.

Dimensional Stability:

The dimensional stability of the material is critical in applications where precise tolerances and dimensional accuracy are required. Some materials, such as engineering thermoplastics or filled polymers, exhibit lower coefficients of thermal expansion, minimizing the part’s dimensional changes with temperature variations. Choosing a material with good dimensional stability helps ensure that the injection molded part maintains its shape, size, and critical dimensions over a wide range of operating temperatures.

Part Functionality:

The material selection directly impacts the functionality and performance of the injection molded part. Different materials offer unique properties that can be tailored to meet specific application requirements. For example, materials like polycarbonate (PC) or polypropylene (PP) offer excellent transparency, making them suitable for applications requiring optical clarity, while materials like polyamide (PA) or polyoxymethylene (POM) provide low friction and wear resistance, making them suitable for moving or sliding parts.

Cycle Time and Processability:

The material selection can also affect the cycle time and processability of injection molding. Different materials have different melt viscosities and flow characteristics, which influence the filling and cooling times during the molding process. Materials with good flow properties can fill complex mold geometries more easily, reducing the cycle time and improving productivity. It’s important to select a material that can be effectively processed using the available injection molding equipment and techniques.

Cost Considerations:

The material selection also impacts the overall cost of the injection molded part. Different materials have varying costs, and selecting the most suitable material involves considering factors such as material availability, tooling requirements, processing conditions, and the desired performance characteristics. Balancing the performance requirements with cost considerations is crucial in achieving an optimal material selection that meets the performance and durability requirements within the budget constraints.

Overall, material selection plays a critical role in determining the performance, durability, and functionality of injection molded parts. Careful consideration of mechanical properties, chemical resistance, thermal stability, dimensional stability, part functionality, cycle time, processability, and cost factors helps ensure that the chosen material meets the specific application requirements and delivers the desired performance and durability over the part’s intended service life.

What is the role of design software and CAD/CAM technology in optimizing injection molded parts?

Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:

1. Design Visualization and Validation:

Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.

2. Design Optimization:

Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.

3. Mold Design:

Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.

4. Design for Manufacturability:

Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.

5. Prototyping and Iterative Design:

Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.

6. Collaboration and Communication:

Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.

7. Documentation and Manufacturing Instructions:

Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.

Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.

Are there different types of injection molded parts, such as automotive components or medical devices?

Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:

1. Automotive Components:

Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:

  • Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
  • Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
  • Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
  • Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
  • Seating components: Seat frames, headrests, armrests, and seatbelt components.

2. Medical Devices:

The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:

  • Syringes and injection pens
  • Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
  • Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
  • Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.

3. Consumer Products:

Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:

  • Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
  • Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
  • Toys and games: Action figures, building blocks, puzzles, and board game components.
  • Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
  • Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.

4. Packaging:

Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:

  • Bottles and containers for food, beverages, personal care products, and household chemicals.
  • Caps and closures for bottles and jars.
  • Thin-walled packaging for food products such as trays, cups, and lids.
  • Blister packs and clamshell packaging for retail products.
  • Packaging inserts and protective foam components.

5. Electronics and Electrical Components:

Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:

  • Connectors and housings for electrical and electronic devices.
  • Switches, buttons, and control panels.
  • PCB (Printed Circuit Board) components and enclosures.
  • LED (Light-Emitting Diode) components and light fixtures.
  • Power adapters and chargers.

These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.

China OEM Factory Direct China Power Coating Mould CHINAMFG Parts Manufacturers  China OEM Factory Direct China Power Coating Mould CHINAMFG Parts Manufacturers
editor by CX 2024-02-21

China Hot selling Plastic Molding Manufacturer New Design Custom Nylon Injection Parts Molded

Product Description

Product Description

Product name  Custom Nylon/Pom/Abs Plastic Injection Moulded Parts Molding Product
Product material ABS, PC, PP, PS, POM,PBT,PVC,PA6,PA66,PA66+30%GF,
PTFE,PC+ABS,TPE,etc
Color any colour available,will according customer’s request
Size as per your drawing or the sample
surface finish Color painting,Texture,Silk-printing,Vacuum coating,rubber coating, etc.
Logo accept customized
Application field Various plastic injection molded parts for various industrial and automotive applications
Mold Cavity Single or Multi-cavity
Mold life  5 shots
runner system hot runner and cold runner
package standard export carton packing ,or according your request.
lead time 
25-35 days for mould,plastic products according to quantity

Detailed Photos

 

  

Company Profile

 

 

Our company was founded in 2003.covers an area of 3000sqm,located in Xihu (West Lake) Dis. county,ZHangZhoug,China
we are manufacturer specialized in customized injection molding service and plastic extrusion profiles as customer’s design or sample.
We provide 1 stop Service including prototyping of preprodcution parts,tool design and build,parts production and assembly.We have professional engineering team over 10 years experience of plastic injection mold design and plastic injection molding process.
The products made by us widely used in household electrical appliances,gym equipment ,led lamps,automotive industry,packing industry and other fields.We can customize all kinds of Engineering plastics products according to our customers’ drawings or samples.

with Professional technicians and rich experience we have established CHINAMFG business relationships with customers spread worldwidely,Mainly in Europe,South America and North America.

We are looking CHINAMFG to forming successful business relationships with new clients in the near future.
Please feel free to contact us,We believe we will be your good business partner !
 

FAQ

1. Are you a trading company or a manufacturer?

     We are a manufacturer.

2. What kind of trade terms can you do?

        EX-WORKS,FOB,CIF,DDP, DDU
 
3. Can I test my idea/component before committing to mould tool manufacture?

     Yes, we can make 3D samples for test functional evaluations.

4. Can you assure the quality ?
   
      Yes ,We have a professional quality inspection department,the mold is strickly tested before shipment.also send the plastic products sample to you before mass production.
  
5. Do you support OEM ?
 
    Yes, we can produce by technical drawings or samples. 

6.What type of plastic is best for my design/component?

    Materials selection depends on the application of your design and the environment in which it will function. We are very glad to  discuss the alternatives and give you  best suggestions .
 
7. How about your delivery time?
 
    Generally, it take 25 days for make mold.mass production depending on order qty.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: ABS/PP/PA6/PC/POM
Application: Medical, Household, Electronics, Automotive, Agricultural
Drawing Format: Dwg .Step .Igs
Mold Material: P20/S50c/H13/Nak80/718/738h/S136
Size: as Customer′s Design File
Logo: Accept Custom
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Customization:
Available

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How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

Can you describe the various post-molding processes, such as assembly or secondary operations, for injection molded parts?

Post-molding processes play a crucial role in the production of injection molded parts. These processes include assembly and secondary operations that are performed after the initial molding stage. Here’s a detailed explanation of the various post-molding processes for injection molded parts:

1. Assembly:

Assembly involves joining multiple injection molded parts together to create a finished product or sub-assembly. The assembly process can include various techniques such as mechanical fastening (screws, clips, or snaps), adhesive bonding, ultrasonic welding, heat staking, or solvent welding. Assembly ensures that the individual molded parts are securely combined to achieve the desired functionality and structural integrity of the final product.

2. Surface Finishing:

Surface finishing processes are performed to enhance the appearance, texture, and functionality of injection molded parts. Common surface finishing techniques include painting, printing (such as pad printing or screen printing), hot stamping, laser etching, or applying specialized coatings. These processes can add decorative features, branding elements, or improve the surface properties of the parts, such as scratch resistance or UV protection.

3. Machining or Trimming:

In some cases, injection molded parts may require additional machining or trimming to achieve the desired final dimensions or remove excess material. This can involve processes such as CNC milling, drilling, reaming, or turning. Machining or trimming is often necessary when tight tolerances, specific geometries, or critical functional features cannot be achieved solely through the injection molding process.

4. Welding or Joining:

Welding or joining processes are used to fuse or bond injection molded parts together. Common welding techniques for plastic parts include ultrasonic welding, hot plate welding, vibration welding, or laser welding. These processes create strong and reliable joints between the molded parts, ensuring structural integrity and functionality in the final product.

5. Insertion of Inserts:

Insertion involves placing metal or plastic inserts into the mold cavity before the injection molding process. These inserts can provide additional strength, reinforce threaded connections, or serve as mounting points for other components. Inserts can be placed manually or using automated equipment, and they become permanently embedded in the molded parts during the molding process.

6. Overmolding or Two-Shot Molding:

Overmolding or two-shot molding processes allow for the creation of injection molded parts with multiple layers or materials. In overmolding, a second material is molded over a pre-existing substrate, providing enhanced functionality, aesthetics, or grip. Two-shot molding involves injecting two different materials into different sections of the mold to create a single part with multiple colors or materials. These processes enable the integration of multiple materials or components into a single injection molded part.

7. Deflashing or Deburring:

Deflashing or deburring processes involve removing excess flash or burrs that may be present on the molded parts after the injection molding process. Flash refers to the excess material that extends beyond the parting line of the mold, while burrs are small protrusions or rough edges caused by the mold features. Deflashing or deburring ensures that the molded parts have smooth edges and surfaces, improving their appearance, functionality, and safety.

8. Inspection and Quality Control:

Inspection and quality control processes are performed to ensure that the injection molded parts meet the required specifications and quality standards. This can involve visual inspection, dimensional measurement, functional testing, or other specialized testing methods. Inspection and quality control processes help identify any defects, inconsistencies, or deviations that may require rework or rejection of the parts, ensuring that only high-quality parts are used in the final product or assembly.

9. Packaging and Labeling:

Once the post-molding processes are complete, the injection molded parts are typically packaged and labeled for storage, transportation, or distribution. Packaging can include individual part packaging, bulk packaging, or custom packaging based on specific requirements. Labeling may involve adding product identification, barcodes, or instructions for proper handling or usage.

These post-molding processes are vital in achieving the desired functionality, appearance, and quality of injection molded parts. They enable the integration of multiple components, surface finishing, dimensional accuracy, and assembly of the final products or sub-assemblies.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China Hot selling Plastic Molding Manufacturer New Design Custom Nylon Injection Parts Molded  China Hot selling Plastic Molding Manufacturer New Design Custom Nylon Injection Parts Molded
editor by CX 2024-02-21

China Good quality Factory Direct China Power Coating Mould CHINAMFG Parts Manufacturers

Product Description

 

Product Description

Material Silicone/ Rubber
Shape Customized shape
Color Customized color (Pantone color)
Hardness Shore 30-90 or as ordered
Minimum order Small orders can be accepted
Lead time 3- 6 weeks after getting the mould design confirmation
Drawing format .stp / .step / .igs /.CHINAMFG /.dwg / .pdf
Surface treatment Matte, Common polishing, Mirror polishing, Texture, Laser Engraving, Power Coating (Painting), Printing, Segmented colors, Mixedcolors, etc.
Application Automotive, Machinery, Bathroom Facilities, Medical,Household Electrical Appliances etc.
Performance High/low temperature-resistant, wearing-resistant, high tensile strength, all available
Mould material No. 50 steel, No. 45 steel, P20, 8407, H13, 718H, etc.
Mould life 100-500K shots
Mould testing All of the moulds can be well tested before the shipments. Videos for moulds trial running are available.
Inspection 100% inspection by QC, QA before shipping.
After sales service Available by our staff with more than 10 years of working experience in this field

 

Product Show

Material Operating Temperature Range Advantage

Silicone

(MQ/MVQ/MPQ)

about -40~200ºC

Heat resistance

Compression set resistance

CHINAMFG resistance

Food grade compliant

Medical grade compliant

EPDM about -50~150ºC

Water resistance

Weather resistance

CHINAMFG resistance

Chemical resistance

NBR about -30~100ºC

Oil resistance

Water resistance

Good air tightness

Wear resistance

NR about -60~80ºC

Wear resistance

Good elasticity

Good tensile strength

Good elongation

SBR about -50~100ºC

Water resistance

Wear resistance

Weather resistance

FKM/FPM about -20~200ºC

Heat resistance

Oil resistance

Chemical resistance

CR about -45~100ºC

Good solvent resistance

Wear resistance

Oil resistance

Good air tightness

 
 

Manufacturing Ability

Silicone & Rubber Parts

Share silicone rubber parts quote within 24 hours.

 

We have NR, EPDM, NBR, CR, Silicone, and other material product formula design and production experience.
 

Silicone rubber parts for a variety of scenarios.

CNC Machining Part

100% inspection before shipment.

Provide sandblasting and laser engraving surface finish on CNC machining parts. Small orders can be accepted.

 

Aluminum, Stainlesss steel, Brass, Plastic, etc.

Injection Moulding Production

Single color injection and double-color injection molding service.

100-500T machines, small order accepted.

 

ABS, PC clear, TPU, Nylon, PC+TPU etc.

 

Our Service

ScHangZhou & 3D drawing can make a 3D drawing through scHangZhou machine with sample
CNC Machining prototype ABS, PC, Nylon, good strength, same material features as injection parts
SLA & 3D print prototype cost effective for part show or design test
Vacuun casting mold/Silicon mold for TPU or rubber material, color part available
Plastic injection mould soft tooling or production mould, can do switch runner at single tool to save tooling investment
Silicone & Rubber parts supply high precision and good appearance custom silicone rubber products
Injection moulding parts ABS, PC, POM, TPU, overmolding parts, can provide painting or logo print service
Advantages Confidentiality Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary.
Initiative
communication
Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process.
Efficient service For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our or for better communication
Advantage in price We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team’s goal is to work hard to find out the best price with good quality products for our
customers and achieve more trust and confidence on both sides

Packaging & Shipping

 

Delivery Method: Payment Terms: Warranty Period:
Sample by Express Courier, such as DHL, Fedex,UPS, TNT, EMS etc.; Bulk Order by Air, by Load or by Sea; We accept TT, western union, paypal, moneygram, Escrow , (if you prefer other ways ,pls let us know) We cherish every cooperation chance, and treat customer as friend. Production quality will always be same with sample test. For defected goods, we will re-produce and ship out for replacement

Company Profile

 

Why Choose Us

 

FAQ

Q1:What is your business scope?
A1: Our factory provides silicone rubber parts, CNC plastic prototype, Plastic injection mould, moulding production, logo print and color painting.

Q2:Can you help to share an idea for a new product?
A2: Yes. We are always happy to cooperate with potential customers to evaluate the technical feasibility. Like, choose the right material, optimized the design, DFM report, and building cost etc.

Q3: Are you a trade company or manufacturer ?
A3: We are a manufacturer with more than 20 years of experience in custom silicone rubber parts .

Q4:Which country do you frequently work with?
A4: Our customer groups mainly from USA, Canada, Mexico, Australia, Japan, Singapore, India, Israel etc.

Q5:How to have my components quoted?
A5: Please share us your drawings with 3D format (.STEP or .IGES files) and detailed BOM sheet. We are pleased to CHINAMFG the NDA with your company.

 

Q6: What is your MOQ ?

A6: MOQ depends on our client’s needs, we can make samples for your priliminary test before final order .

 

Q7: What is the lead time ?
A7: It depends on order quantity and design complexity, usually 7-20 days after order confirmation, and then share production video before shipment .

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Agricultural, Industrial, Medical, Vehicle, Electronic, Household
Material: Silicone Rubber
Mould Life: 500K~1000K Shots
Item: Plastic Injection Mould Manufacturer
Transport Package: Customization
Specification: Customization
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

What is the impact of material selection on the performance and durability of injection molded parts?

The material selection for injection molded parts has a significant impact on their performance and durability. The choice of material influences various key factors, including mechanical properties, chemical resistance, thermal stability, dimensional stability, and overall part functionality. Here’s a detailed explanation of the impact of material selection on the performance and durability of injection molded parts:

Mechanical Properties:

The mechanical properties of the material directly affect the part’s strength, stiffness, impact resistance, and fatigue life. Different materials exhibit varying levels of tensile strength, flexural strength, modulus of elasticity, and elongation at break. The selection of a material with appropriate mechanical properties ensures that the injection molded part can withstand the applied forces, vibrations, and operational stresses without failure or deformation.

Chemical Resistance:

The material’s resistance to chemicals and solvents is crucial in applications where the part comes into contact with aggressive substances. Certain materials, such as engineering thermoplastics like ABS (Acrylonitrile Butadiene Styrene) or PEEK (Polyether Ether Ketone), exhibit excellent chemical resistance. Choosing a material with the appropriate chemical resistance ensures that the injection molded part maintains its integrity and functionality when exposed to specific chemicals or environments.

Thermal Stability:

The thermal stability of the material is essential in applications that involve exposure to high temperatures or thermal cycling. Different materials have varying melting points, glass transition temperatures, and heat deflection temperatures. Selecting a material with suitable thermal stability ensures that the injection molded part can withstand the anticipated temperature variations without dimensional changes, warping, or degradation of mechanical properties.

Dimensional Stability:

The dimensional stability of the material is critical in applications where precise tolerances and dimensional accuracy are required. Some materials, such as engineering thermoplastics or filled polymers, exhibit lower coefficients of thermal expansion, minimizing the part’s dimensional changes with temperature variations. Choosing a material with good dimensional stability helps ensure that the injection molded part maintains its shape, size, and critical dimensions over a wide range of operating temperatures.

Part Functionality:

The material selection directly impacts the functionality and performance of the injection molded part. Different materials offer unique properties that can be tailored to meet specific application requirements. For example, materials like polycarbonate (PC) or polypropylene (PP) offer excellent transparency, making them suitable for applications requiring optical clarity, while materials like polyamide (PA) or polyoxymethylene (POM) provide low friction and wear resistance, making them suitable for moving or sliding parts.

Cycle Time and Processability:

The material selection can also affect the cycle time and processability of injection molding. Different materials have different melt viscosities and flow characteristics, which influence the filling and cooling times during the molding process. Materials with good flow properties can fill complex mold geometries more easily, reducing the cycle time and improving productivity. It’s important to select a material that can be effectively processed using the available injection molding equipment and techniques.

Cost Considerations:

The material selection also impacts the overall cost of the injection molded part. Different materials have varying costs, and selecting the most suitable material involves considering factors such as material availability, tooling requirements, processing conditions, and the desired performance characteristics. Balancing the performance requirements with cost considerations is crucial in achieving an optimal material selection that meets the performance and durability requirements within the budget constraints.

Overall, material selection plays a critical role in determining the performance, durability, and functionality of injection molded parts. Careful consideration of mechanical properties, chemical resistance, thermal stability, dimensional stability, part functionality, cycle time, processability, and cost factors helps ensure that the chosen material meets the specific application requirements and delivers the desired performance and durability over the part’s intended service life.

Can you provide guidance on the selection of injection molded materials based on application requirements?

Yes, I can provide guidance on the selection of injection molded materials based on application requirements. The choice of material for injection molding plays a critical role in determining the performance, durability, and functionality of the molded parts. Here’s a detailed explanation of the factors to consider and the guidance for selecting the appropriate material:

1. Mechanical Properties:

Consider the mechanical properties required for the application, such as strength, stiffness, impact resistance, and wear resistance. Different materials have varying mechanical characteristics, and selecting a material with suitable properties is crucial. For example, engineering thermoplastics like ABS, PC, or nylon offer high strength and impact resistance, while materials like PEEK or ULTEM provide exceptional mechanical performance at elevated temperatures.

2. Chemical Resistance:

If the part will be exposed to chemicals, consider the chemical resistance of the material. Some materials, like PVC or PTFE, exhibit excellent resistance to a wide range of chemicals, while others may be susceptible to degradation or swelling. Ensure that the selected material can withstand the specific chemicals it will encounter in the application environment.

3. Thermal Properties:

Evaluate the operating temperature range of the application and choose a material with suitable thermal properties. Materials like PPS, PEEK, or LCP offer excellent heat resistance, while others may have limited temperature capabilities. Consider factors such as the maximum temperature, thermal stability, coefficient of thermal expansion, and heat transfer requirements of the part.

4. Electrical Properties:

For electrical or electronic applications, consider the electrical properties of the material. Materials like PBT or PPS offer good electrical insulation properties, while others may have conductive or dissipative characteristics. Determine the required dielectric strength, electrical conductivity, surface resistivity, and other relevant electrical properties for the application.

5. Environmental Conditions:

Assess the environmental conditions the part will be exposed to, such as humidity, UV exposure, outdoor weathering, or extreme temperatures. Some materials, like ASA or HDPE, have excellent weatherability and UV resistance, while others may degrade or become brittle under harsh conditions. Choose a material that can withstand the specific environmental factors to ensure long-term performance and durability.

6. Regulatory Compliance:

Consider any regulatory requirements or industry standards that the material must meet. Certain applications, such as those in the medical or food industries, may require materials that are FDA-approved or comply with specific certifications. Ensure that the selected material meets the necessary regulatory and safety standards for the intended application.

7. Cost Considerations:

Evaluate the cost implications associated with the material selection. Different materials have varying costs, and the material choice should align with the project budget. Consider not only the material cost per unit but also factors like tooling expenses, production efficiency, and the overall lifecycle cost of the part.

8. Material Availability and Processing:

Check the availability of the material and consider its processability in injection molding. Ensure that the material is readily available from suppliers and suitable for the specific injection molding process parameters, such as melt flow rate, moldability, and compatibility with the chosen molding equipment.

9. Material Testing and Validation:

Perform material testing and validation to ensure that the selected material meets the required specifications and performance criteria. Conduct mechanical, thermal, chemical, and electrical tests to verify the material’s properties and behavior under application-specific conditions.

Consider consulting with material suppliers, engineers, or experts in injection molding to get further guidance and recommendations based on the specific application requirements. They can provide valuable insights into material selection based on their expertise and knowledge of industry standards and best practices.

By carefully considering these factors and guidance, you can select the most appropriate material for injection molding that meets the specific application requirements, ensuring optimal performance, durability, and functionality of the molded parts.

Are there different types of injection molded parts, such as automotive components or medical devices?

Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:

1. Automotive Components:

Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:

  • Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
  • Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
  • Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
  • Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
  • Seating components: Seat frames, headrests, armrests, and seatbelt components.

2. Medical Devices:

The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:

  • Syringes and injection pens
  • Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
  • Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
  • Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.

3. Consumer Products:

Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:

  • Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
  • Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
  • Toys and games: Action figures, building blocks, puzzles, and board game components.
  • Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
  • Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.

4. Packaging:

Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:

  • Bottles and containers for food, beverages, personal care products, and household chemicals.
  • Caps and closures for bottles and jars.
  • Thin-walled packaging for food products such as trays, cups, and lids.
  • Blister packs and clamshell packaging for retail products.
  • Packaging inserts and protective foam components.

5. Electronics and Electrical Components:

Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:

  • Connectors and housings for electrical and electronic devices.
  • Switches, buttons, and control panels.
  • PCB (Printed Circuit Board) components and enclosures.
  • LED (Light-Emitting Diode) components and light fixtures.
  • Power adapters and chargers.

These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.

China Good quality Factory Direct China Power Coating Mould CHINAMFG Parts Manufacturers  China Good quality Factory Direct China Power Coating Mould CHINAMFG Parts Manufacturers
editor by CX 2024-02-20