China Best Sales OEM Manufacturers of high precision plastic injection molded parts for custom design of automotive parts shell molds injection molding gun parts

Model Number: Plastic gear-p-0174
Shaping Mode: Plastic Injection Mould
Product Material: Plastic
Product: Vehicle Mould
Product Name: Plastic Injection Molding
Material: POM
Mould Life: 25shots
Cavity: Single Cavity\ Multiple Cavity
Delivery Time: 25-40days
Port: ShenZhen/ HongKong

Supply AbilityChina Factory ( Xihu (West Lake) Dis.Guan, ZheJiang ,China): 40 Set Molds Per Month Plus 5 Million Injection PartsVietnam Factory (Ho Chi Minh City, Vietnam): 100 Set Molds Per Month Plus Work Shop Video Description Specification

Company NameXihu (West Lake) Dis.CZPT ChaoJun Gear Co., Ltd.
Business TypeManufacturer
Main ProductProduct design,Plastic injection mold,Medical part mold,IML/IMD,2K injection mold,Silicone rubber mold,Die casting,Prototype,CNCMilling…
Mould Precision+/-0.01mm
Mould Life50-500K shots
Mould CavitySingle cavity, multi-cavity.
Runner SystemHot runner and cold runner.
Equipment1.Tooling Development Machinery : Swiss Mikron High Efficiency Machining Center,Swiss Mikron High Speed CNC Machining Center,JapanMakino CNC Milling Machining Center,ZheJiang Well Head CNC Machining Center,Swiss Charmilles EDM Machining Center,Japan Makino EDGE3S Sinker EDM…2.Component Finishing Machinery: CZPT Sing & Bio-Padding Machine,100,000 Grade Oil Spraying Line…3.Injection Machenery: CZPT Fully Electric Injection Molding Machine Si-Five,YIZUMI Injection Machine,XIHU (WEST LAKE) DIS.HUA InjectionMachine,HAITIAN Machinery,SUMITOMO Injection Machine,HAITIAN Double Molding Machine…
ColorWhite, black, red, according to customer’s requirement.
Surface TreatmentPolishing,Painting,Chroming,Anodizing, Brushing, Silk Screening,Water Transfering, Laser Cutting,Leather Covering,Texture,Sanblasting,Gilding, UV Painting…
Injection machies equipmentsAccording to product precision to choice the different model80T,120T,250T,450T,800T injection machine.
Inspection100% inspection by QC, QA before shipping.
ApplicationsAll kinds of cars spare part , machinery, home appliance, electronic products, medical devices, stationery, computers, powerswitches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment andgifts,and more.
File FormatSolidworks,Pro/Engineer,Auto CAD,PDF,JPG
Quality Control SystemISO9001 quality management system certification;ISO14001 environment management system certification;ISO13485 medical devices quality management system certification
Package1. Inner plastic bags with foam, outer for cartoon or wooden cases with good protect;2.According to customer’s requirement
Payment term50% down payment, balance payment before shipment.
Why Choose Us 25+ Years Experience in Industry/ 100+ Experienced Engineer/ Production Capacity/ China-Vietnam Dual Factory Base Xihu (West Lake) Dis.CZPT ChaoJun Gear Co., Ltd. was founded in 1995. It has many years of production technology experience and strong software and hardware support. It is a professional R&D and technical enterprise providing precision transmission system solutions, so the industry is referred to as Chaojun Transmission. The factory is located in Qingxi, HangZhou, which is known as the most beautiful town in China with a developed economy and convenient transportation. Chaojun has a team of senior engineers and senior mold technicians in the industry to provide customers all over the world with transmission scheme design and molds One-stop service for manufacturing, parts production, appearance processing such as parts injection, and finished product assembly. The company has passed the ISO9001 system certification and is implementing the IS16949 management system. The company attaches great importance to independent development and strengthening cooperation with customers to develop smart homes, smart robot core drive systems, medical water pumps, electronic parking systems, various printer core gearboxes and consumer electronic product transmission systems, in terms of noise, precision and other key parameters At the leading level in the industry. Establish long-term strategic partnerships with leading brands in various industries. Chaojun Gear has more than 200 large, medium and small tonnage injection molding machines, SODICK wire cutting machines, SODICK EDM machines, FANC and other high-precision processing equipment, mainly Japan CZPT and China Haitian. The quality laboratory has a variety of raw material testing equipment, several three-dimensional and other testing equipment to escort the quality. Finished product assembly has 8 finished product assembly lines, multiple spraying plastic lines and hardware lines (two 100,000-level dust-free spraying), UV sprayable, dozens of two-color/four-color pad printers, and multiple automatic paint spots After 20 years of technical precipitation, the glue machine has perfected one-stop service and created a reputation in the job market. ChaoJun(China Factory) D Injection Workshop Research and Development25+ Years Experience in Industry 100+ Experienced Engineer Product Range Mold Manufacturing Workshop Injection Workshop Secondary Process Surface Treatment Oil Spraying Dust-Free Workshop Assembly Line Assembly Line Assembly Line Quality Ensurence Gear Measurement Fan Balance 3D Corriator Certifications Packing & Delivery FAQ Q1. Why us?A: We have more than 20 years of experience in hardware product OEM/ODM one-stop service, develop new products(R&D Need,Pro Consultation, ID/PCBA Design, Molding,Assembling) . Q2. Can I customize this product?A: Yes. We can develop mold, injection molding and assembly according to your requirements. And make your own brand logo. We can also pack according to your requirement. We can also accept OEM/ODM orders.Q3. Can I have a free sample?A. We can provide samples free of charge, but the freight is to be negotiated by both parties.Q4. What is the delivery time?A. 25 days after the deposit.Q5. How to order?A. Inquiry → quotation → negotiation → sample →PO/PI→ mass production → order time → balance/delivery → further.

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China Best Sales OEM Manufacturers of high precision plastic injection molded parts for custom design of automotive parts shell molds     injection molding gun partsChina Best Sales OEM Manufacturers of high precision plastic injection molded parts for custom design of automotive parts shell molds     injection molding gun parts
editor by czh