China Custom Molded Machining ABS Plastic Parts for Auto and Motorcycle Parts manufacturer

Product Description

Professional Plastic Injection CZPT Maker and OEM  Machining Part for CNC Milling Metal Machinery Parts
 

Material Metal; Aluminum; Brass; Bronze; Copper; Stainless Steel;  Plastic; Acrylic; 
Precision 0.01-0.05mm or as your request
Color Painting/anodizing/ Polish/silk screen/chromeplate/rubber/coating
Packing Cartons or customized
Transportation International express by DHL, UPS, etc & by sea
Delivery Within 30~35 workdays after deposit or payment received/ also up to the design
Payment terms L/C, Paypal or 30% pre T/T 70% balance before shipment
Software Solid work, Pro/E, AutoCAD CAM, Catia
Advantage Compretitve price,high quality and good after-sales service

Machinery Parts:
We could make almost all the machining parts according to clients’ 2D/3D drawing or samples. Our efficent R&D team could also design and make products according to your ideas.
Our principle:  “Quality to add value, Efficiency to cut costs”


Factory:

We are a professional manufacturer specializing in plastic injection CZPT and metal machinery parts machining with rich experience. We can make moulds and plastic/metal parts in variety of fields, such as electronics, automotive parts, medical parts, precise parts, and others with top quality and best price. Our clients are very satisfied with our products due to their excellent quality. Our main Products/Services:- Machinery Parts/Plastic Injection Mold Design and Making-In-Mold Decoration. Our Competitive Advantages:- Prompt response (respond within 12 hours)- Complete quality control system for every stage of mould-building or molding- Competitive Prices- Advanced Project Tracking System- Short Lead Time: 4~7 weeks- Rich Experiences in exporting molds to overseas markets.

Our professional and exellent workers:
All of our workers have more than 4 years experience and received professional training from Japanese company as to ensure the products quality.

Mould Display:
We are a very strong and professional factory, we made many moulds for many big company and work with them for so many years, such as Haier, we have our own design team in their company as to design for them special, we pay high attention to the mold’s precision as to meet our client’s requirement.
We also have the professional QC team to check the mold and machinery parts before shipment as to avoid any mistake.

For Moulds, pls check the below different grades as to choose the 1 you want, we will offer the accurate price based on your 3D/2D drawing

  A Grade B Grade C Grade D Grade
Mould Base Standard HASCO/DME LKM LKM Chinese Local
Cavity steel H13,2344,2343,8407 Heat Hard Steel 718,738,P20HH, NAK80 Local P20,WY718 Aluminum,550C
Standard HASCO,DME LKM Chinese Local /
Mould Life >500K-3000k 300k-500k 100k-300k >10k
Runner Hot runner,cold runner Hot runner,cold runner Cold runner Cold runner
Mould Price Most expensive Expensive Cost-effective Cheap

Certification:

Shipment:
We usually delivery the moulds and machinery parts by sea/DHL/FEDEX/TNT, according to the customers.

FAQ:

1. Q: what is the processing for the quote ?
A: We can quote from your 3d formats like IGS,STP,PARASOLID etc and 2D drawings as well; quote the price to clients after got the 2d or 3d drawings within 2 hours;

2. Q: How is the next ?
A: We will send the cost to you and get your confirmations for the quote;

3. Q: what is the software will you use for the proceeding ?
A: We make the 3D programm with Pro-Engineer, UGS, SOLIDWORKS, MASTERCAM etc ;

4. Q: what is the type of machines for manufacturing ?
A: Manufactured from CNC Machining, Laser cutting , stamping ,injection as well as the parts files different ;

5. Q: Do you do the surface treatments please ?
A: Yes, sure. we do the surface treatments, for instance: chromated, powder coating, Anodizing, laser etching as well as painting ;

6. Q: What is the quality Control before shipping?
A: We have QC department for the quality control before shipping;

Why choose us?

1. We have more than 10 years experience for production
2. We have an extensive expertise in CNC machining, offer “One-stop Service”.
3. Now we have more than 35 sets of various processing equipment. There are 15 people in professional technology, R&D team.
4. All of our operations are strictly compliant with ISO 9001: 2015 guidelines.
5. We have office in Germany as to offer better service to our clients.

Contact Info:
If you have any doubts, please do not hesitate to contact me.

 

US $1-15
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity

###

Customization:

###

Material Metal; Aluminum; Brass; Bronze; Copper; Stainless Steel;  Plastic; Acrylic; 
Precision 0.01-0.05mm or as your request
Color Painting/anodizing/ Polish/silk screen/chromeplate/rubber/coating
Packing Cartons or customized
Transportation International express by DHL, UPS, etc & by sea
Delivery Within 30~35 workdays after deposit or payment received/ also up to the design
Payment terms L/C, Paypal or 30% pre T/T 70% balance before shipment
Software Solid work, Pro/E, AutoCAD CAM, Catia
Advantage Compretitve price,high quality and good after-sales service

###

  A Grade B Grade C Grade D Grade
Mould Base Standard HASCO/DME LKM LKM Chinese Local
Cavity steel H13,2344,2343,8407 Heat Hard Steel 718,738,P20HH, NAK80 Local P20,WY718 Aluminum,550C
Standard HASCO,DME LKM Chinese Local /
Mould Life >500K-3000k 300k-500k 100k-300k >10k
Runner Hot runner,cold runner Hot runner,cold runner Cold runner Cold runner
Mould Price Most expensive Expensive Cost-effective Cheap
US $1-15
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity

###

Customization:

###

Material Metal; Aluminum; Brass; Bronze; Copper; Stainless Steel;  Plastic; Acrylic; 
Precision 0.01-0.05mm or as your request
Color Painting/anodizing/ Polish/silk screen/chromeplate/rubber/coating
Packing Cartons or customized
Transportation International express by DHL, UPS, etc & by sea
Delivery Within 30~35 workdays after deposit or payment received/ also up to the design
Payment terms L/C, Paypal or 30% pre T/T 70% balance before shipment
Software Solid work, Pro/E, AutoCAD CAM, Catia
Advantage Compretitve price,high quality and good after-sales service

###

  A Grade B Grade C Grade D Grade
Mould Base Standard HASCO/DME LKM LKM Chinese Local
Cavity steel H13,2344,2343,8407 Heat Hard Steel 718,738,P20HH, NAK80 Local P20,WY718 Aluminum,550C
Standard HASCO,DME LKM Chinese Local /
Mould Life >500K-3000k 300k-500k 100k-300k >10k
Runner Hot runner,cold runner Hot runner,cold runner Cold runner Cold runner
Mould Price Most expensive Expensive Cost-effective Cheap

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Custom Molded Machining ABS Plastic Parts for Auto and Motorcycle Parts     manufacturer China Custom Molded Machining ABS Plastic Parts for Auto and Motorcycle Parts     manufacturer
editor by czh